YS12P_YS12F_YG12F_Mainte_E.pdf - 第33页

2 Intr oduction 2. Maintenance list n Maintenance list : Perform maintenance. : Replace or adjust if necessary after inspection : Contact us. Section Unit name Check items Weekl y Monthly 3 Mon. 6 Mon. Others Clean- ing …

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1
Introduction
1. About this manual
Descriptions in this manual stress important maintenance items that are essential for maintaining equipment
performance. Information given here mainly describes making inspections, cleaning and greasing as well as
procedures for replacing consumable parts in each location given in a step-by-step format. This manual is
comprised of the following chapters.
Chapter 1 Maintenance
Describesconditionsandenvironmentstouseformaintainingequipmentperformance.Theimportanceofmakingdaily
checksandperformingcleaningtasksisexplained.Setupstomakebeforestartingmaintenancework,consumableparts
andmaintenancetoolsaswellasthenecessarytoolsarealsodescribed.
Chapter 2 Daily maintenance items
Makingchecksandcleaningthemachineareessentialdailymaintenancetasksformaintainingequipmentperformance.
Performingthesetaskspreventsunforeseentroubleandallowsusingthemachineinanoptimumstate.
Chapter 3 Periodic maintenance items
Describesmaintenancetasksthatshouldbeperformedperiodicallytomaintainequipmentperformance.Includes
periodicmaintenanceintervalssuchasfor"weekly","monthlyorbimonthly","3-month","6-month"and"1-year"
maintenancetasks.
Chapter 4 How to replace consumable parts
Describesmethodsforreplacingpartssubjecttoconstantwearsuchasnozzleleafspringsandejectorvalves.
w
WARNING


2
Introduction
2. Maintenance list
n
Maintenance list
: Perform maintenance. : Replace or adjust if necessary after inspection : Contact us.
Section Unit name Check items Weekly Monthly 3 Mon. 6 Mon. Others
Clean-
ing
Lubri-
cation
Replace-
ment
Adjust-
ment
Head
assembly
parts
Nozzle
Air path
Bimonthly
Spring action
Pick-up condition
Leaf spring Holding condition
Spline shaft Air path
Ejector unit
Filter
Vacuum pressure
Blow valve
Z-axis Holding condition
SC-axis (YS12P) Holding condition
R-axis spline belt Holding condition 1 year
X and Y
axes
X-axis
Ball screw
Bimonthly
Guide
Bimonthly
Y-axis
Ball screw
Bimonthly
Guide
Bimonthly
Conveyor
units
Board sensor
Condition and
operation
Board clamp
Condition and
operation
Board transport
unit
Conveyor belt
Push-up Ball screw
Bimonthly
W-axis conveyor
Ball screw
6 Mon.
Guide 6 Mon.
Hexagon spline 6 Mon.
Vision
system
Lighting
unit
Vision systems
Camera lighting
unit
Fiducial camera
SC-axis flexible
cable (YS12P)
Multi-vision camera
1 year
Scan camera
(YS12P)
Others
Blow station Main filter 1 year
Nozzle station
(option)
ANC sensor
board
1 year
Controller Filter 1 year
Air/mist filter Filter
Chapter 1 Maintenance
Contents
  1
1.1 Essential conditions and working environment 1-1
1.2 Importance of periodic inspections and cleaning 1-1
2. Preparing for maintenance tasks 1-2
2.1 Consumable parts and replaceable parts (for repairs) 1-2
2.1.1 Consumable parts 1-2
2.1.2 Replaceable parts (for repairs) 1-4
  5
2.2.1 Cleaning tools 1-5
2.2.2 Lubricating tools and grease 1-7
2.3 Required tools 1-9