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User Manual SIPLAC E S-25 HM 1 Introduction, technical data Software Vers ion SR.502.xx 01/2001 US Edition 1.1 General 13 1 Introduction, technical dat a 1.1 Gen eral This User Manual contains ins tructi ons on how to 1 …

Index of figures User Manual SIPLACE S-25 HM

01/2001 US Edition

Fig. 4.2 - 5 12 mm S module for capacitors based on powdered metal, model C/D. . . . . . . . . . . . . . .127

Fig. 4.2 - 6 12 mm S module for capacitors based on powdered metal, model E . . . . . . . . . . . . . . . .128

Fig. 4.2 - 7 24/32 mm S module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

Fig. 4.2 - 8 44 mm S module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

Fig. 4.2 - 9 Linear vibratory feeder, type 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131

Fig. 4.2 - 10 Bulk case feeder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132

Fig. 4.3 - 1 Inserting 30 or 45 mm wide feeder modules on the component table . . . . . . . . . . . . . . . .134

Fig. 4.4 - 1 Component table and tape container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135

Fig. 4.5 - 1 Used tape cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136

Fig. 4.5 - 2 Inserting the tape into the tape cutter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137

Fig. 4.5 - 3 Used tape container in the component changeover table, withdrawable . . . . . . . . . . . . . .138

Fig. 4.6 - 1 Safety instructions for the mobile component table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139

Fig. 4.6 - 2 Undocking the mobile component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140

Fig. 4.7 - 1 Matrix tray changer, back view. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143

Fig. 4.7 - 2 Matrix tray changer, front view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

Fig. 4.7 - 3 Safety instructions for coupling and uncoupling the MTC. . . . . . . . . . . . . . . . . . . . . . . . . .148

Fig. 5.1 - 1 Nozzle changer for the 12-segment collect&place head, overview . . . . . . . . . . . . . . . . . .152

Fig. 5.1 - 2 Magazine and nozzle garages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

Fig. 5.1 - 3 Emptying the reject bin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156

Fig. 5.1 - 4 Changing the magazine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

Fig. 5.1 - 5 Nozzle changer - position detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

Fig. 5.2 - 1 Component barcode reader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159

Fig. 5.2 - 2 Set-up check with barcode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .161

Fig. 5.3 - 1 Structure of the dual conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163

Fig. 5.4 - 1 Position of the modules on the input side of the placement machine. . . . . . . . . . . . . . . . .166

Fig. 5.4 - 2 Laser safety instructions for the PCB barcode reader . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

Fig. 5.4 - 3 Assembly options for the PCB barcode reader. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169

Fig. 5.4 - 4 Displaying the PCB barcode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170

Fig. 5.5 - 1 General overview (plan view) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .173

Fig. 5.5 - 2 Ceramic substrate centering (side view). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174

Fig. 5.5 - 3 Oblique lighting unit for the sub-gantry camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

Fig. 5.5 - 4 Recommended fiducial shape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176

Fig. 5.5 - 5 Multicolor PCB camera. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178

Fig. 5.6 - 1 Machine option: PCB data transfer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180

Fig. 5.7 - 1 Feeder position recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

Fig. 5.9 - 1 Nozzle changer for the 6-segment collect&place head, overview . . . . . . . . . . . . . . . . . . . 186

Fig. 5.9 - 2 Magazine and nozzle garages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188

Fig. 5.9 - 3 Emptying the reject bin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190

Fig. 5.9 - 4 Changing the magazine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

Fig. 5.9 - 5 Nozzle changer - position detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

User Manual SIPLACE S-25 HM 1 Introduction, technical data

Software Version SR.502.xx 01/2001 US Edition 1.1 General

1 Introduction, technical data

1.1 General

This User Manual contains instructions on how to 1

– operate,

– set up,

– maintain and service your automatic placement system.

The header of each chapter contains the 1

– release and

– software version

to which this manual applies. 1

If you have any further questions concerning this manual or if you would like additional information

on a particular topic, please get in touch with your local Siemens dealer or contact us directly at:1

Siemens AG

PL EA 1 V GC DOK

Rupert-Mayer-Str. 44

D-81359 Munich 1

1.1.1 SIPLACE on the World Wide Web (WWW)

We also have our own site on the Internet. Why not log onto our SIPLACE home page at http://

www.siplace.com? 1

All the menus and other information are available in two languages: German and English. 1

1 Introduction, technical data User Manual SIPLACE S-25 HM

1.1 General Software Version SR.502.xx 01/2001 US Edition

Fig. 1.1 - 1 The SIPLACE home page

The various headings contain information on 1

– our products

– services

– contacts, etc.

Registered customers can also access the SIPLACE User Group, where you can call up special

information on our placement machines, such as 1

– technical documentation

– Technical Infos

– spare parts lists, etc.

Registering for access to the User Group is sheer child’s play: 1

Å Click on the ‘Register Now user group’ button

Å Complete the registration form and just send it off.

You will then quickly receive access authorization with USER ID and a password. 1