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Software Version Description, Station Software 505.05 07/2008 Edition 4 of 150 5.5 Support of OIS/SIS ............................................................................................................. ........…

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Software Version Description, Station Software 505.05 07/2008 Edition
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Contents / Inhaltsverzeichnis
Page
1
Brief description...........................................................................................................................................9
2 Scope of delivery.......................................................................................................................................10
2.1 Software components........................................................................................................................10
2.2 Upgrade packages and components for the 505.xx software...........................................................11
2.3 Hardware components.......................................................................................................................11
2.4 Languages .........................................................................................................................................12
3 Requirements............................................................................................................................................13
3.1 Software components........................................................................................................................13
3.1.1 Station computer.........................................................................................................................13
3.1.2 Machine components..................................................................................................................13
3.2 Hardware components.......................................................................................................................14
3.2.1 Overview.....................................................................................................................................14
3.2.2 Network configuration.................................................................................................................17
3.2.3 Station computer.........................................................................................................................18
3.2.4 Machine controller ......................................................................................................................19
4 New features of station software 505.05...................................................................................................20
4.1 Revision of the Forced Setup Verification..........................................................................................20
4.1.1 Requirements .............................................................................................................................20
4.2 Shutterless feeder – Teaching pickup position..................................................................................20
4.2.1 Restrictions.................................................................................................................................20
4.3 Whispering of fiducials.......................................................................................................................21
4.3.1 Requirements .............................................................................................................................21
4.4 Integration of the "Repair placement of hoisted components" Special Design .................................21
4.4.1 Rejecting hoisted components ...................................................................................................22
4.4.2 Deactivating and activating segments........................................................................................22
4.4.3 Automatic change of deactivated nozzles..................................................................................22
4.4.4 Restrictions.................................................................................................................................23
4.5 Integration of the "Deactivating Tape Cutter" Special Design...........................................................23
4.5.1 Activating the function.................................................................................................................23
4.5.2 Restrictions.................................................................................................................................23
5 Features....................................................................................................................................................24
5.1 The new features of a 505 system controller.....................................................................................24
5.2 Improved error detection for "missing nozzles" .................................................................................30
5.3 Connection of line computers and monitoring of the MaDaMas data................................................31
Restrictions................................................................................................................................................31
5.4 New S feeder: Shutterless S feeder 3x8mm SL................................................................................32
Restrictions................................................................................................................................................32
Software Version Description, Station Software 505.05 07/2008 Edition
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5.5 Support of OIS/SIS............................................................................................................................ 32
5.6 Fine calibration enabled.................................................................................................................... 32
5.7 Synchronization of data provision..................................................................................................... 32
5.8 Revision of the dual conveyor........................................................................................................... 32
5.9 External reading of the machine ID................................................................................................... 33
5.10 Improved placement quality........................................................................................................... 33
5.11 Revision of the traceability feature ................................................................................................ 35
5.11.1 Extension to support traceability version 1.1 or 2.1................................................................... 35
5.11.2 Activation of the traceability feature........................................................................................... 36
5.11.3 Activation of the GEM feature.................................................................................................... 36
5.12 Placement sequence for all heads ................................................................................................38
5.12.1 Restrictions ................................................................................................................................ 38
5.13 Face-down recognition.................................................................................................................. 38
5.14 Synchronous dual conveyor with PCB barcode............................................................................ 39
5.14.1 Restrictions ................................................................................................................................ 39
5.15 Synchronous dual conveyor with OIS ........................................................................................... 40
5.16 2D PCB barcode reader for all machines...................................................................................... 40
5.17 Station-by-station download.......................................................................................................... 40
5.17.1 Restrictions ................................................................................................................................ 41
5.18 Flexible dual conveyor................................................................................................................... 41
5.18.1 Restrictions ................................................................................................................................ 43
5.19 New mapping plate for HS-60, S-27.............................................................................................. 43
5.20 Number of repetitions on picking up a component........................................................................ 43
5.21 Different nozzle types on 12-nozzle C&P heads as well............................................................... 43
5.22 Freely definable configuration of the nozzle changer for the Twin Head...................................... 44
5.22.1 Restrictions ................................................................................................................................ 44
5.23 Recovery placement...................................................................................................................... 44
5.23.1 Requirements............................................................................................................................. 44
5.23.2 Restrictions ................................................................................................................................ 45
5.24 Correct position (online editing, first version)................................................................................46
5.24.1 Restrictions ................................................................................................................................ 46
5.25 Maximum of 50 characters for object names at the station........................................................... 47
5.25.1 Restrictions ................................................................................................................................ 47
5.26 "Long PCB" option......................................................................................................................... 47
5.26.1 Restrictions ................................................................................................................................ 49
5.26.2 Machine-specific restrictions...................................................................................................... 50
5.27 Coplanarity module........................................................................................................................ 50
5.27.1 Restrictions ................................................................................................................................ 50
5.28 Dip module..................................................................................................................................... 51
5.28.1 Restrictions ................................................................................................................................ 51
Software Version Description, Station Software 505.05 07/2008 Edition
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5.29 Component reject conveyor ...........................................................................................................52
5.29.1 Restrictions.................................................................................................................................52
5.30 Flexible feeder interface FFI...........................................................................................................52
5.31 Fault-tolerant run-up of the subsystems.........................................................................................53
5.32 Wide conveyor for the HS-60.........................................................................................................53
5.32.1 Requirements .............................................................................................................................54
5.32.2 Restrictions.................................................................................................................................54
5.33 Whispering of ink spots..................................................................................................................56
5.33.1 Requirements .............................................................................................................................56
5.33.2 Requirements .............................................................................................................................57
5.33.3 Restrictions.................................................................................................................................57
5.34 Cage resetting for THK guide.........................................................................................................58
5.34.1 Requirements .............................................................................................................................58
5.34.2 Restrictions.................................................................................................................................58
5.35 Check of the holding-circuit vacuum..............................................................................................59
5.35.1 Requirements .............................................................................................................................59
5.35.2 Restrictions.................................................................................................................................59
5.36 Ball race monitoring........................................................................................................................60
5.36.1 Restrictions.................................................................................................................................60
5.37 Enhancement of the station software to include conveyor- related items......................................61
5.37.1 Requirements .............................................................................................................................61
5.37.2 Restrictions – optional stopper for the modular conveyor..........................................................61
5.38 Supported feeder types..................................................................................................................62
5.39 Component range...........................................................................................................................63
5.40 SITEST...........................................................................................................................................63
5.41 GEM 505 ........................................................................................................................................66
5.42 Traceability 505..............................................................................................................................67
5.43 OIS Version 2.4..............................................................................................................................67
5.44 Support for all features from the previous versions 502, 503 and 504..........................................68
5.44.1 All the features of a 502 system controller .................................................................................68
5.44.2 All the features of a 503 system controller .................................................................................70
5.44.3 All the features of a 504 system controller .................................................................................71
6 Corrected errors........................................................................................................................................72
7 Restrictions................................................................................................................................................76