00193794-11_VD_SSW 505.05_de en.pdf - 第54页

Software Version Description, Station Software 505.05 07/2008 Edition Note: The maximum conveyor width in a machine line is determined by the machine with the lowest maximum conveyor width. Note: For more information, re…

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Software Version Description, Station Software 505.05 07/2008 Edition
5.31 Fault-tolerant run-up of the subsystems
Using station software 505.02 the station runs up in the fault-tolerant mode and can change without
any problems to SITEST (Please log in as service technician and choose the stand alone mode). In
SITEST you could do troubleshooting easily and quickly by installing new firmware on the
subsystems. Very often errors are due to non available or wrong firmware of the subsystems (like
axis, head, conveyer, tape cutter) or due to data inconsistencies.
5.32 Wide conveyor for the HS-60
The "wide conveyor" function is enhanced as of Version 503.03 of the station software. Now the HS-
60 machine type can use its maximum conveyor width. This feature should be viewed as a machine
option. Conversion instructions are available for converting the machine (for changing the machine's
zero point and carrying out the required conversion work on the conveyor).
Machine type Single conveyor
[mm]
Dual conveyor
[mm]
Flexible conveyor
(with a widened
conveyor track) [mm]
HF
(standard width)
50 – 460 50 – 216 50 – 416
HF
(excess width HS60)
50 – 508 50 – 242 50 – 430
HF
(excess width HF series)
50 – 508 50 – 250 50 – 450
S27HM 50 – 460 50 – 216 50 – 0
HS60 machine zero point,
internal (standard)
50 – 460 50 – 216 50 – 380
HS60 (standard width)
machine zero point,
external
50 – 508 50 – 242 50 – 330
(380 possible)
HS60 (excess width
HS60) machine zero point,
external
50 – 508 50 – 242 50 – 380
(430 possible)
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Software Version Description, Station Software 505.05 07/2008 Edition
Note:
The maximum conveyor width in a machine line is determined by the machine with the lowest
maximum conveyor width.
Note:
For more information, refer to the SIPLACE HS-60 retrofitting instructions for excess-width
PCBs (242/508 mm) (item no. 00194579-01).
5.32.1 Requirements
- Sitest:
You can only set the maximum conveyor width (move the fixed edge) by using the
reconfiguration function in Sitest. The programming system cannot be used to control this.
- Selection of the maximum conveyor width:
The operator can choose between two possible maximum conveyor widths: standard width and
excess width.
5.32.2 Restrictions
- Restarting:
After you change the conveyor configuration by means of "Adjust position of fixed edge" Æ
"Standard width"/"Excess width", the machine has to be shut down and restarted to apply the
values for the PCB reference corner and the height reference point (machine data preparation).
- Teaching of PCB reference corners:
After you change the conveyor configuration by means of "Adjust position of fixed edge" Æ
"Standard width"/"Excess width", the PCB reference corners have to be re-taught, since the
adjustment of the conveyor edges is subject to tolerances.
- Setting the PCB conveyor width:
After you change the conveyor configuration by means of "Adjust position of fixed edge" Æ
"Standard width"/"Excess width", you have to set the desired PCB conveyor width. The PCB
conveyor width set previously is not set, since calibration operations have to be carried out. The
purpose of this feature is to allow wider PCBs to be assembled (and thus to allow a new
conveyor width).
- Fine calibration:
After you change the conveyor configuration by means of "Adjust position of fixed edge" Æ
"Standard width"/"Excess width", fine calibration or a machine capability analysis (MFU) has to
be carried out because the calibration points have moved with the PCB reference corner.
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Software Version Description, Station Software 505.05 07/2008 Edition
-
Add-on modules:
If add-on modules are installed within the travel range that prevent the fixed edge from being
moved (e.g. ceramic substrate centering), you cannot change the conveyor configuration by
means of "Adjust position of fixed edge" Æ "Standard width"/"Excess width".
- Dual conveyor:
Both tracks on the dual conveyor are treated in the same way. Individual widths are not set.
- Flexible dual conveyor:
Only the outer edge is adjusted on the flexible dual conveyor. The movable edges remain at the
edge.
- Excess-width conveyor:
If the stop is to be changed from right to left on an HS60 with a conveyor configured for excess
width, the stop has to be configured first, followed by the conveyor width.
- Subsequent actions:
After you change the conveyor configuration changed by means of "Adjust position of fixed
edge" Æ "Standard width"/"Excess width", you have to restart the machine and carry out
calibration. It is up to the operator to perform these subsequent actions.
In addition:
- Machines that support the "wide conveyor" feature:
The "wide conveyor" feature (changing of the conveyor configuration by means of "Adjust
position of fixed edge" Æ "Standard width"/"Excess width") is supported for machines in the HF
series and HS60 machine types. Machines of the type S25 HM / S27 HM, HS50 / HS50+ do not
support this feature.
- Feeders
Only S-tape feeders can be set up, since the widening of the placement area results in the
overlapping of the pickup and placement areas when other feeders are used. Linear feeders,
manual trays, MTCs and tray stack feeders, for example, are not among the standard feeders.
The hardware determines which feeders can be used.
One possibility for subsequent versions would be to modify the pick-up and placement areas so
that other feeder types could also be used with the help of the gantry synchronization feature.
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