00193794-11_VD_SSW 505.05_de en.pdf - 第53页
Software Version Description, Station Software 505.05 07/2008 Edition 5.31 Fault-tolerant run-up of the subsy stems Using station software 505.02 the station runs up in the fault-tolerant mode and can change without any …
Software Version Description, Station Software 505.05 07/2008 Edition
5.29 Component reject conveyor
Component reject conveyors are supported in version 505.xx of the software. A separate
"Component reject conveyors" view is available in which the functions needed to control the
modules which have been set up can be performed. The total number of component reject
conveyors per placement machine is restricted to one module per placement head.
The component reject conveyor is in principle a 44 mm feeder that operates in reverse. Empty
pockets are moved from a roll to the "set-down position". If a component for which disposal via the
component reject conveyor has been selected in the programming system must now be removed
from the nozzle as a result of an error, it is placed into a pocket on the tape of the component reject
conveyor. The following pocket sizes are possible:
- 30 mm x 30 mm (feeder step interval: 2 s)
- 30 mm x 15 mm (feeder step interval: 1 s)
5.29.1 Restrictions
- If more than one component reject conveyor is fitted, it is not possible to optimize the placement
sequence.
- If the machine is rebooted, the data for the number of rejected components and the number of
components placed is lost.
5.30 Flexible feeder interface FFI
The FFI (Flexible Feeder Interface) is intended to allow simple, flexible connection of a wide variety
of different feeders from a range of manufacturers to the SIPLACE placement machines. To allow
this, the feeder vendors must have adhered to the FFI specification.
As a result of the high demands and restrictions, in SIPLACE Pro 2.0 it is only currently possible to
implement basic support for the various feeder types (DDF2 and TrayStack are hardwired).
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Software Version Description, Station Software 505.05 07/2008 Edition
5.31 Fault-tolerant run-up of the subsystems
Using station software 505.02 the station runs up in the fault-tolerant mode and can change without
any problems to SITEST (Please log in as service technician and choose the stand alone mode). In
SITEST you could do troubleshooting easily and quickly by installing new firmware on the
subsystems. Very often errors are due to non available or wrong firmware of the subsystems (like
axis, head, conveyer, tape cutter) or due to data inconsistencies.
5.32 Wide conveyor for the HS-60
The "wide conveyor" function is enhanced as of Version 503.03 of the station software. Now the HS-
60 machine type can use its maximum conveyor width. This feature should be viewed as a machine
option. Conversion instructions are available for converting the machine (for changing the machine's
zero point and carrying out the required conversion work on the conveyor).
Machine type Single conveyor
[mm]
Dual conveyor
[mm]
Flexible conveyor
(with a widened
conveyor track) [mm]
HF
(standard width)
50 – 460 50 – 216 50 – 416
HF
(excess width HS60)
50 – 508 50 – 242 50 – 430
HF
(excess width HF series)
50 – 508 50 – 250 50 – 450
S27HM 50 – 460 50 – 216 50 – 0
HS60 machine zero point,
internal (standard)
50 – 460 50 – 216 50 – 380
HS60 (standard width)
machine zero point,
external
50 – 508 50 – 242 50 – 330
(380 possible)
HS60 (excess width
HS60) machine zero point,
external
50 – 508 50 – 242 50 – 380
(430 possible)
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Software Version Description, Station Software 505.05 07/2008 Edition
Note:
The maximum conveyor width in a machine line is determined by the machine with the lowest
maximum conveyor width.
Note:
For more information, refer to the SIPLACE HS-60 retrofitting instructions for excess-width
PCBs (242/508 mm) (item no. 00194579-01).
5.32.1 Requirements
- Sitest:
You can only set the maximum conveyor width (move the fixed edge) by using the
reconfiguration function in Sitest. The programming system cannot be used to control this.
- Selection of the maximum conveyor width:
The operator can choose between two possible maximum conveyor widths: standard width and
excess width.
5.32.2 Restrictions
- Restarting:
After you change the conveyor configuration by means of "Adjust position of fixed edge" Æ
"Standard width"/"Excess width", the machine has to be shut down and restarted to apply the
values for the PCB reference corner and the height reference point (machine data preparation).
- Teaching of PCB reference corners:
After you change the conveyor configuration by means of "Adjust position of fixed edge" Æ
"Standard width"/"Excess width", the PCB reference corners have to be re-taught, since the
adjustment of the conveyor edges is subject to tolerances.
- Setting the PCB conveyor width:
After you change the conveyor configuration by means of "Adjust position of fixed edge" Æ
"Standard width"/"Excess width", you have to set the desired PCB conveyor width. The PCB
conveyor width set previously is not set, since calibration operations have to be carried out. The
purpose of this feature is to allow wider PCBs to be assembled (and thus to allow a new
conveyor width).
- Fine calibration:
After you change the conveyor configuration by means of "Adjust position of fixed edge" Æ
"Standard width"/"Excess width", fine calibration or a machine capability analysis (MFU) has to
be carried out because the calibration points have moved with the PCB reference corner.
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