D-serie level 1 EN.pdf - 第148页

SITEST Overview SITEST Overview of Calibration Tools S tuden t Guide Advanced Level 1 SIPLACE D-Series SITEST EN 05/2007 9-4 9.1.3 Overview of Calibration T ools 9.1.4 Overview of Settin gs and Calibration Work The setti…

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SITEST
SITEST Overview 603 Overview SITEST
Student Guide Advanced Level 1 SIPLACE D-Series
EN 05/2007 SITEST
9-3
9.1.2 SITEST Overview 603
As you can see in the overview diagram, the calibration menus in the SITEST software are allocated to
the hardware components on which each is fitted or for which the function is used.
SITEST
Overview SITEST Overview of Calibration Tools
Student Guide Advanced Level 1 SIPLACE D-Series
SITEST EN 05/2007
9-4
9.1.3 Overview of Calibration Tools
9.1.4 Overview of Settings and Calibration Work
The settings and calibration work have been sorted in the same order and assigned to the service work
listed.
adjust - and
calibration tools
adjust and
calibration jobs
Machine types
(without S15/F3)
Digital Manometer 00311487 -01
Digital Manometer with analouge-cable for
S15/F3 00313523 -01
Track signal tester for S/F 00322510-02
Adapter cable track signal tester f. F5HM/S27HM
00360395-01
Track signal tester for HS/HF 00343785-01
glueing gauge for incremental scale exchange.
gaugge for 0.8mm plate distance (Trace out
magnet 00358519-01)
Belt tension meter TSM 00326015-01
Axis test box Vers.6 00303430-06 alternatively to
SAT
SIPLACE Axis Tester SAT 03002801-01
Adapter board for A364 Axis controller
03051220.xx
RC-Filter 02102858-01
0,2mm distance gauge 00325445-01 from gauge
set 00327005-01
Star-0-point.gauge 00326164-01 from gauge set
00327005-01
power supply for Star mounting DLM-heads
00353277-01
1.0 mm pin (replace 1.3mm pin from gauge set
00327005-01)
1,4; 1,5; 1,6mm pins from gauge set 00327005-
01
gauge Z-axis stop top 00331308-01
Test connector safety loop coplan ILD 2000
00337304-01
calibration tool coplan 00315365-03
calibration tool Vision Version II (clear) 00316308
-
03
calibration tool Vision Version 3 (for hf / white)
03010565-01
calibration nozzle D-zero-point-corr. Twin
03008862-02
I/O-Tester for SXX/FX 00321960-01
wiring test adapter 14 pole 02304826-01
wiring test adapter 34 pole 02304827-01
adjust gauge for clamping new TSP
S27/HS60/HF specific
adjust gauge for clamping sensor new TSP
S27/HS60/HF specific
gauge f. Z-Axis bearing C&P (* special trained
staff only) 335346
gauge for ball race(* special trained staff only)
333625
Mapping plate S/F/HS single TSP 00325743-01
Mapping plate S/F/HS DoubleTSP 00325698-01
Mapping plate HF single or double TSP 00355064-
01
Fine calibration set 00343710-01
exchange vacuum distrib./Star/
air kiss unit. All
S15
F3
exchange incremental encoder
gantry
All
S/F
F5HM/S
27HM
HF/
HS
exchange incremental scale
gantry
All
S/F
F5HM/S
27HM
HF/
HS
Exchange incremental scale
gantry X-Axis HF / X
HF/
HS
wit ho ut
gauge
Exchange incremental scale
gantry X-Axis D1 / D2
HF/
HS
at
mom.
wit ho ut
gauge
Exchange incremental scale
gantry Y-Axis HS / D4
HF/
HS
HS-
ver s .
Exchange incremental scale
gantry Y-Axis HF / X
HF/
HS
HF-
ver s .
Exchange incremental scale
gantry Y-Axis D1/D2
HF/
HS
D1-
ver s .
replacement Y-Magnets
HS/HF/X/D series
all with
lin. drive
exchange 'head board' C&P
head
exchange 'conversion board
large axis'
exchange incremental encoder
DP axis All All
exchange lightbarrier bottom
C&P head All
exchange placement star All
All with
DLM x
exchange Z-motor All All All All
exchange Z-belt All All All All All
exchange Z-top stop All
exchange drive belt /- motor All All All All
exchange coplanarity module All F All F
exchange PCB camera X/ D
All
without
. HF
exchange C&P-placement
head X/ D
All
without
. HF
exchange component cameras
All
without
. HF
exchange segment Twin-head X/D HF HF
Display I/O-States of the I/O-
Boards
All
S/F
wiring test ribbon cable All All
exchange ballrace only spec.
trained staff All All
Mapping
S/F/
HS
S/F/
HS
Mapping
HF
Fine calibration
All
All S/F
without
S27/F5
HM
The measuring in 1.3 mm is replaced by a 1.1 mm version The Allen key 14 mm 00373927-01 is t o adjust machine SMEMA height The Allen key 19 mm 00373928-01 is to fix MA-feets
SITEST
Overview of Settings and Calibration Work Overview SITEST
Student Guide Advanced Level 1 SIPLACE D-Series
EN 05/2007 SITEST
9-5
adjustments sequence
from the left to the right
reason for
adjustments
a
dj
us
t
reso
l
u
t
u
i
n pos
iti
on measur
i
ng
system Star-axis C&P-head
Z
ero po
i
n
t
corr.
Z
-ax
i
s
C&P
-
h
ea
d
(automatically done at reference)
Mount the place.star with power sup
ply and zero point gauge
Zero point corr. star-axis C&P-head
a
i
r
ki
ss supp
l
y
h
ose
0
.
7
mm a
b
ove
ballrace surface
a
i
r
ki
ss
t
u
b
es a
t
segmen
t
s
0
.
1
-
0
.
2
mm clearance to DP-encoder
Adjust 1,5mm clearance track signal
encoder DP-Axis to segment glas disc
Adjust motor position to 0,2 mm
clearance plunger to housing
Test upper end stop position Z-axis
Adj
us
t
th
e
1
.
3
mm c
l
earance
LB
bottom to the sleeve
Check belt tensions of refering axis
(different tension DLM1/2 C&P heads)
Align positionand adjust distance
(0.4mm) track signal encoder
Test track signals and Zero pulse at
the X / Y - axis
Set CAN-BUS address (gantry 1/2)
and other DIP-switches
Zero point corr Z-axis TWIN-head
Zero point corr. D- turning axis TWIN-
head
E
n
t
er
b
as
i
c
F
orce sensor parame
t
er
TWIN-head
Adjust the Anti-Crash-board(s)
Adjust the air kiss at placement-
and pick up (reject) circuit
Adjust the slow transport speeds
Adjust the PCB light barrier sensors
Adjust the LASER beam direction
Adjust the clamping (Piezo) sensor
Check & Adjust the clamping/
unclamping time o lifting table
Adjust the clamping height for PCB
(94,2 -0.2mm / 94.4 + 0.1 mm
Teach / store !!! New defaultposition for
fixed con. side (SIEMENS FSE only)
Download refering Firmware
(SIEMENS
FSE only)
Check & Adjust belt tension at the
refering PCB-conveyor
Check axis dynamic of referering axis
Check vacuum system if it is sealed
Replace stepper motor of
vacuum air kiss
D/X
/HF
Replace air kiss unit
D/X
/HF
Replace light barrier
bottom on Z-axis
D/X
/HF
Replace the motor / belt of
the Z-axis C&P
D/X
/HF
D/X
/HF
D/X
/HF
D/X
/HF
Replace the DP-station
D/X
/HF
Replace the track signal
encoder of the DP-station
D/X
/HF
D/X
/HF
Replace the vacuum
distributor
D/X
/HF
mech. Influence/Replace
the air kiss supply hose
D/X
/HF
Dismount/replace the
placement star DLM
D/X
/HF
D/X
/HF
D/X
/HF
D/X
/HF
D/X
/HF
D/X
/HF
Replace the star motor
D/X
/HF DLM
D/X
/HF
D/X
/HF
D/X
/HF
D/X
/HF
Replace C&P-head
D/X
/HF
D/X
/HF
D/X
/HF
D/X
/HF
D/X
/HF
D/X
/HF
D/X
/HF
head modularity (C&P
head exchange)
D/X
/HF
D/X
/HF
D/X
/HF
D/X
/HF
D/X
/HF
D/X
/HF
D/X
/HF
Replace Segment(s) of
TWIN-head
D/X
/HF
Replace Vision board at
gantry or for stationary
D/X
/HF
D/X
/HF
Replace C&P-Head
adapter board
D/X
/HF
D/X
/HF
Replace 'SLIO' board(s)
D/X
/HF
D/X
/HF
Replace Head interface
board (Head board)
D/X
/HF
Replace the
Portalinterface (conv.
D/X
/HF
D/X
/HF
D/X
/HF
Mechanical influence on
parallelity of fixed con.
side '1' to conv. frame
D/X
/HF
(*)
Mechanical influence on
straightness of fixed con.
side '1'
D/X
/HF
Set Single conv. mode for
dual conv. only for pure HF-
lines! Ask Siemens Service
D/X
/HF
Replace the encoder
X- / Y-axis
D/X
/HF
****
Count errors X- / Y-axis
(after cleaning)
D/X
/HF
D/X
/HF
Adjust conveyor speed to
the needs of customer
Placement process
D/X
/HF
D/X
/HF
Exchange Transport
control unit
D/X
/HF
Replace the light barrier for
PCB conveyor
D/X
/HF
D/X
/HF
Replace the LASER PCB-
Stopper
D/X
/HF
Replace clamping sensor
D/X
/HF
some exchange at lifting
table unit
D/X
/HF
Replace the conveyor
motor
D/X
/HF
Replace conveyor belt
D/X
/HF
Replace conveyor belt
guideance
D/X
/HF
Exchange control unit
Component table
D/X
/HF
Exchange control unit
Tape cutter
D/X
/HF*
Exchange control unit
coplanarity unit
D/X
/HF *
D/X
/HF
Exchange MVS 340
Vision controller
HF
**
Exchange Axis controller
board
D/X
/HF
Replace the Servo
amplifier board
D/X
/HF
Replace Anti Crash board
(X)
/HF
X/HFm
D1 & D3/X/HF
mit TWIN
D3/X/HF mit
TWIN
****
SIEMENS SERVICE LEVEL ONLY
for Single conveyor mode on Dual conv. We able to open to 410mm board width
(edit maximal width conv .1 to 410000) in REAL.MA without moving the fixed rail which is alligned to HS/S / F machines (for larger width change 'Hoehenverm_Y PG 1/2' too the deviation the conv. side is
***3x (BIO's /Appl.1 and different Appl. 2 ) per board
** automatic Download at loading 1st Feeder set up /1st
Boot
(0) The tension of the Z-belt at DLM1/2 C&P-heads adjusted to 280 +/- 10 Hz; the 10.000/8.000 C&P head Z-Belt is adjusted to 185 Hz.
* 2 Jumper code 4 possible addresses