D-serie level 1 EN.pdf - 第8页

Contents S tudent Guide Advanced Level 1 SIPLACE D-Serie s EN 05/2007 1-6 11.4.1 Scope of Delivery ............... ............. ................ ................ ................ ............. ............... ..... ....…

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Contents
Student Guide Advanced Level 1 SIPLACE D-Series
EN 05/2007
1-5
9.1.2 SITEST Overview 603 .........................................................................................................................9-3
9.1.3 Overview of Calibration Tools..............................................................................................................9-4
9.1.4 Overview of Settings and Calibration Work .........................................................................................9-4
9.2 Calibration..........................................................................................................................................9-7
9.2.1 Calibration - General Sequence...........................................................................................................9-8
9.2.2 Requirements for Calibration of Nozzle Changers in the SIPLACE D Machines.................................9-8
9.2.3 C&P Head............................................................................................................................................9-9
9.3 Calibration Basics............................................................................................................................9-10
9.3.1 Travel Range .....................................................................................................................................9-10
9.3.1.1 Position of Calibration Tool..............................................................................................................9-10
9.3.2 Component Camera...........................................................................................................................9-11
9.3.3 Nozzle Changer (C&P Head).............................................................................................................9-12
9.3.4 Calibrating and Teaching Machine Positions.....................................................................................9-12
9.3.4.1 Conveyor Sides ...............................................................................................................................9-12
9.3.4.2 Calibrating the Conveyor Width.......................................................................................................9-13
9.3.4.3 PCB Reference Corner....................................................................................................................9-13
9.3.4.4 Pickup Position (Calibrating the Changeover Table).......................................................................9-13
9.3.5 PCB Mapping.....................................................................................................................................9-14
9.3.5.1 Preparation for Mapping .................................................................................................................9-14
9.3.5.2 Procedure: .......................................................................................................................................9-14
9.3.6 Head Mapping (C&P Head)...............................................................................................................9-15
9.3.7 New Functions in SITEST..................................................................................................................9-16
9.3.7.1 Transport Menu ...............................................................................................................................9-16
9.3.7.2 Function Firmware Download..........................................................................................................9-17
9.3.7.3 Head Modularity for SIPLACE D-Series ..........................................................................................9-18
9.4 Room for Your Sketches and Notes...............................................................................................9-21
10 SIPLACE Vision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10.1 Optical Fiducial Models...................................................................................................................10-1
10.1.1 General..............................................................................................................................................10-1
10.1.1.1 Illumination Type for Fiducials with Standard Camera SST38 ........................................................10-2
10.1.1.2 Fiducial Arrangement on the PCB ...................................................................................................10-2
10.1.1.3 Importing Fiducials...........................................................................................................................10-2
10.1.2 Fiducial Shapes For PCB Position and Placement Position Recognition..........................................10-2
10.1.2.1 Synthetic Fiducials...........................................................................................................................10-4
10.1.2.2 Patterns as Fiducials .......................................................................................................................10-5
10.1.3 Inkspot Recognition ...........................................................................................................................10-7
10.1.3.1 Synthetic Inkspots............................................................................................................................10-7
10.1.3.2 Patterns as Inkspots........................................................................................................................10-8
10.1.3.3 The Histogram Method ....................................................................................................................10-9
10.1.3.4 Simple Brightness Method.............................................................................................................10-11
10.1.3.5 Template Method for LASER Marking...........................................................................................10-12
10.1.4 Error Processing at Fiducial Recognition During Placement Operations.........................................10-15
10.1.4.1 Teaching Positions ........................................................................................................................10-15
10.1.4.2 Teaching Fiducials.........................................................................................................................10-16
10.2 Room for Your Sketches and Notes.............................................................................................10-17
11 SIPLACE Measuring Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11.1 Axis Test Box (Old Version) and Adapter Board.......................................................................... 11-1
11.2 Track Signal Tester [00322510-01]................................................................................................. 11-2
11.3 Track Signal Tester [00343785-01]................................................................................................. 11-2
11.4 SIPLACE Axis Tester (SAT) [03002801-01].................................................................................... 11-3
Contents
Student Guide Advanced Level 1 SIPLACE D-Series
EN 05/2007
1-6
11.4.1 Scope of Delivery...............................................................................................................................11-5
11.5 SIPLACE Diagnosis Adapter A364 [03051220-01] ........................................................................11-6
11.6 Location Tester................................................................................................................................ 11-7
11.7 Power Pack for Star Installation.....................................................................................................11-7
11.8 Belt Tension Measuring Device [00326015-01]............................................................................11-8
11.9 SIPLACE Compressed Air Testing Device [00311487-01]............................................................11-8
11.10 Calibration Tools for Vision Systems............................................................................................ 11-9
11.11 Z-End Stopper Star Gauge for C&P6/12 [03019865-01]................................................................ 11-9
11.12 Adjustment Aid Set for C&P DLM [00327005-01]........................................................................11-10
11.13 Adjustment Aid for Changeover Table [00120040-01]................................................................ 11-11
11.14 Room for Your Sketches and Notes.............................................................................................11-12
General Information
Course Overview AL1 SIPLACE D-Series
Student Guide Advanced Level 1 SIPLACE D-Series
EN 05/2007 General Information
1-1
1 General Information
1.1 Course Overview AL1 SIPLACE D-Series
Course type: SIPLACE Advanced Level 1 Training for SIPLACE D-Series
Description: This training course is designed to familiarize customer staff (setup staff, line supervisors,
maintenance personnel) with the operation, maintenance and technology of the SIPLACE
D4 .
The course participants should already know the various assemblies in the SIPLACE D-
series, their mode of operation and special functions.
Participants should also be able to operate the SITEST 603 or 604 software, to perform
basic settings and to calibrate the whole machine. They should also be familiar with the
principle of placement heads, their reference runs and the placement sequence.
Participants should already understand the interrelationship of functions and machine
processes in detail and should be able to localize and fix minor errors.
Course duration: The "Customer Training AL1 SIPLACE D-Series" course generally lasts 5 days, with the
following course hours:
First day: Course begins at 10:00
Last day: Course ends at 12:00
The other course days begin at 8:00 and end around 16:00 hours.
Target group: This training course is aimed primarily at customers, including:
Setup staff
Line supervisors
Maintenance personnel
Requirements: Since the content relates closely to the D-series machines, the number of participants is
restricted to a maximum of six.
Successful participation requires that participants have already completed the following
training courses:
SIPLACE operator training or similar skills
SIPLACE preventive maintenance
Training location: The training can take place in any SIPLACE training center which is equipped with a D-
Series machine and the 603/604 software.