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Contents Page Cont-3 AIL01EOPP 0409-001 Section 2 Basic Knowledge of Operations .................... 2- A 1. Basic Operations ........................................................................... 2- 1 1. 1 Selectio…

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Contents
Page
Cont-2 AIL01EOPP
Section 1 Scope ............................................................ 1- A
1. What is Component Placement Machine? ....................................1- 1
2. Name and Function of Each Section .............................................1- 2
2.1 General View ...........................................................................1- 2
2.1.1 Front Side of Machine .....................................................1- 2
2.1.2 Rear Side of Machine......................................................1- 3
2.2 Safety Mechanisms .................................................................1- 4
2.2.1 [EMERGENCY STOP] Switches ....................................1- 4
2.2.2 Front Safety Door............................................................1- 5
2.2.3 Feeder Work Area Safety Doors .....................................1- 6
2.2.4 Feeder Carriage Covers .................................................1- 8
2.2.5 [FEEDER READY] Buttons ............................................1- 9
2.3 Operational Measures .............................................................1- 11
2.3.1 Power Breaker ................................................................1- 11
2.3.2 Light Tower ......................................................................1- 12
2.3.3 Front Operation Panel .....................................................1- 13
2.3.4 Rear Operation Panel .....................................................1- 21
2.3.5 Front Service Panel ........................................................1- 23
2.3.6 Rear Service Panel .........................................................1- 24
2.3.7 Ethernet LAN ...................................................................1- 25
2.4 Main Units ................................................................................1- 26
2.4.1 Feeder Carriages ............................................................1- 26
2.4.2 L and R Conveyor Sections ............................................1- 27
2.4.3 P.C.B. Transfer Section ..................................................1- 28
2.4.4 X/Y Table Section ............................................................1- 29
2.4.5 Placement Head Section ................................................1- 30
2.4.6 Component Recognition Section ....................................1- 31
2.4.7 P.E.C. Recognition Section .............................................1- 32
3. Surface Mounting Mechanism .......................................................1- 33
3.1 P.C.B. Transfer and Positioning...............................................1- 33
3.2 Component Picks and Placement...........................................1- 34
3.3 P.C.B. Transfer (to the output machine) ..................................1- 35
0409-001
Contents
Page
Cont-3 AIL01EOPP0409-001
Section 2 Basic Knowledge of Operations .................... 2- A
1. Basic Operations ...........................................................................2- 1
1.1 Selection of Front or Rear Operation Panel ............................2- 1
1.2 Touch Screens ........................................................................2- 2
1.2.1 Operation Windows ........................................................2- 2
1.2.2 Notes on Handling Touch Screens ..................................2- 3
2. Starting or Exiting from the Application ..........................................2- 4
2.1 Getting Started.........................................................................2- 4
2.2 Structure of Operation Windows .............................................2- 6
2.3 Exiting from Operation Window...............................................2- 8
Section 3 Scope of Automatic Operation ...................... 3- A
1. Normal Automatic Operation ..........................................................3- 1
1.1 Inspections before Automatic Operation .................................3- 2
1.1.1 Confirmation of Power Supply and Air Pressure.............3- 2
1.1.2 Confirmation of Front Safety Door and
Feeder Carriage Sections ......................................3- 4
1.2 Preparation before Automatic Operation .................................3- 5
1.2.1 Power ON Operation ......................................................3- 5
1.2.2 "AUTO OPN." Window and Zeroing of Each Device ......3- 7
1.2.3 Preparation for Components and P.C.B.’s......................3- 9
1.3 Start of Automatic Operation ...................................................3- 11
1.4 Temporary Stop and Restart of Automatic Operation ..............3- 13
1.4.1 Replenishment of Components and P.C.B.’s .................3- 13
1.4.2 [STOP] and [ON] (entitled "STOP") Buttons ...................3- 16
1.4.3 Stop Operation by Selection of
"Auto Stop Mode" ....................................................3- 17
1.5 Interruption of Automatic Operation .........................................3- 18
1.5.1 Interruption of Automatic Operation with
[CANCEL] Button ...................................................3- 18
1.5.2 Interruption with [EMERGENCY STOP] Switch ..............3- 19
1.6 End of Automatic Operation ....................................................3- 20
1.6.1 Stop of Automatic Operation ...........................................3- 20
1.7 Shut-Down Operation..............................................................3- 21
1.7.1 Shut-Down Procedure ....................................................3- 21
1.7.2 Locking the Power Breaker with the Padlock .................3- 23
Contents
Page
Cont-4 AIL01EOPP0409-001
2. "PASS" Mode..................................................................................3- 24
2.1 Start of Pass Operation ...........................................................3- 24
2.2 Temporary Stop of Pass Operation .........................................3- 27
2.2.1 Temporary Stop (Pause) with [STOP] Button .................3- 27
2.3 Interruption of Pass Operation ................................................3- 27
2.3.1 Interruption with [CANCEL] Button ..................................3- 27
2.3.2 Interruption with [EMERGENCY STOP] Switch ..............3- 27
2.4 End of Pass Operation ............................................................3- 28
2.4.1 Stop of Pass Operation ...................................................3- 28
2.4.2 Shut-Down Operation .....................................................3- 28
Section 4 Remedy of Simple Trouble ........................... 4- A
1. Power Operation Impossible .........................................................4- 1
2. Nothing Displayed on Touch Screen ..............................................4- 2
3. Remedial Procedure from "ERROR" Window ..............................4- 3
3.1 [EMERGENCY STOP] Switch Pressed ..................................4- 3
3.1.1 During Automatic Operation ............................................4- 3
3.1.2 During Pass Operation ...................................................4- 6
3.2 Continuous Operation Disabled during
Component Placement ..................................................4- 7