DECAN_S1_Troubleshooting_Guide(Eng_Ver1.3)_Print_Web.pdf - 第109页

1-85 System Messages of the MMI and Solutions $4754 An error occurred to the pneumatic syst em after the part $P of th e head $H was dipped in the flux unit. (There is no part on the head.) [FREEZE LEVEL] [Problem]  It …

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Next Generation, Multi-Functional Placer DECAN S1 Troubleshooting Guide
$4750 The dipping area of the flux unit is too small. [FREEZE LEVEL]
[Problem]
The dipping area of the part defined in the installation information of the flux feed unit
is smaller than the part to be dipped.
[Solution]
Check that the size of the part to be dipped is identical to the size defined by the flux
feed unit. (Default value is less than • 17mm)
If the problem occurs again despite that the part is as large as the reference, contact our
designated C/S company or local agent.
$4751 Cannot access the flux feed unit. Check the position. [FREEZE LEVEL]
[Problem]
The head cannot move to the dipping position (X, Y) set by the flux feed unit.
[Solution]
Check that the dipping position (X, Y) set by the flux feed unit is appropriate. If the
position value is incorrect, perform teaching again.
Install the flux feed unit after moving it to the feeder base slot which the head can
access and then teach the dipping position (X, Y) again.
If the problem occurs continuously, contact our designated C/S or local agent.
$4752 The head cannot move to the Head $H Flux position. [FREEZE LEVEL]
[Problem]
The head cannot move due to an error related to the motor when the head moves to the
flux feed unit or it moves to another position from the flux feed unit.
[Solution]
Check if the hardware has any problem.
Check if the motor speed parameter is correct.
If the problem occurs continuously, contact our designated C/S or local agent.
$4753 Flux feed unit is not registered [FREEZE LEVEL]
[Problem]
The equipment has no information on the flux feed unit due to system data error.
[Solution]
contact our designated C/S or local agent.
1-85
System Messages of the MMI and Solutions
$4754 An error occurred to the pneumatic system after the part $P of the head $H was
dipped in the flux unit.
(There is no part on the head.) [FREEZE LEVEL]
[Problem]
It is thought that the part is not on the nozzle from the result of checking if the part
remains on the head after dipping it in the flux feed unit by using pneumatic pressure.
[Solution]
Check if the part is on the nozzle. When the part is on the nozzle, verify if the set
values for checking the pneumatic pressure of the nozzle to which a problem occurred
are correct in the ‘Device’ submenu of the ‘System Setup’ menu.
When there is no part on the nozzle, check if the nozzle is contaminated or the
pneumatic pressure level of the head is normal.
Check if a nozzle whose size fits appropriately for the part size is used.
If the problem occurs continuously, contact our designated C/S or local agent.
$4755 Flux feed unit is not installed on the feeder base. [FREEZE LEVEL]
[Problem]
The system data has no information on the slot of the feeder base for which the flux
feed unit is set.
[Solution]
Select the ‘Flux’ tab dialog box from the ‘Periph.’ submenu of the ‘System Setup’ and
register the information on the feeder base slot in which the flux feed unit is installed.
$4760 Flux is exhausted. Refill in the flux. [WARNING LEVEL]
[Problem]
The period of time taken for flux work in the equipment exceeded the time set in the
Refill Warning Period in the setup dialog box of the flux feed unit.
[Solution]
Check the state of the flux in the flux feed unit. If the flux is exhausted, refill in the
flux. Then execute the flux dialog box in the production screen to reset the ‘Refill
Warning Alarm.
If the flux is sufficient, execute the flux dialog box in the production screen to reset the
‘Refill Warning Alarm’.
$4761 Clean the flux feed unit. [WARNING LEVEL]
[Problem]
The number of times of flux work in the equipment exceeded the count set in the
Squeeze Warn Count in the setup dialog box of the flux feed unit.
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Next Generation, Multi-Functional Placer DECAN S1 Troubleshooting Guide
[Solution]
Check the state of the flux in the flux feed unit. Then clean the flux feed unit and refill
the flux. Execute the flux dialog box in the production screen to reset the ‘Squeeze
Warning Alarm.
When it is not necessary to clean the flux feed unit, execute the flux dialog box in the
production screen to reset the ‘Squeeze Warning Alarm’.
$4801 Cannot move the head to the Pickup Z value since the height of the picked up part is
too high [EMER LEVEL]
[Problem]
It is impossible to perform the next movement since the height of the picked up part is
too high.
[Solution]
The height of the part is higher than the reference height set for the machine. After
selecting the corresponding part in the Step dialog box, select the check box in the
<Skip> column to skip the corresponding part.
If the problem occurs continuously despite that the part is less than the reference,
contact our designated C/S company or local agent.
$4802 An error occurred during movement for part pickup. [EMER LEVEL]
[Problem]
It failed to pick up the part.
[Solution]
Recheck the XY, Z, and R values for the pickup position of the corresponding part to
see if it is possible to pick up the part.
Perform test pickup in the Feeder dialog box to check if the part is picked up normally.
If the problem occurs continuously despite that the part can be picked up manually
without problem, contact our designated C/S company or local agent.
$4803 Tape feeder shutter was not opened. [WARNING LEVEL]
$4804 Tape feeder shutter was not closed. [WARNING LEVEL]
$4805 Feeder operation timeout error occurred while picking up a part from the feeder.
[WARNING LEVEL]
[Problem]
Failed to open the shutter of the corresponding feeder.
[Solution]
Failed to open the shutter of the corresponding feeder.