KD-2077_使用说明书.pdf - 第7页

・为了确保安全使用本点胶机，作以下说明。目录第 1 部基本篇第 1 章设备概要 1 -1 本设备的概要 ···································································································· 1 -1 1-1-1 前言 ···········································…

为了安全使用 KD-2077 的注意事项

1.为了防止触电引起的事故，请勿在接通电源的状态下打开电气设备箱。

2.为防止触电，请勿在拆下接地线的状态下运行。

1.为防止人身受伤，请勿在拆下安全罩、安全装置等状态下运行。

2.为防止人身受伤，请务必小心，以免头发、衣服等被卷入传送带链。此外，请勿戴手套。

3.为防止人身受伤，维护时（加油、调试、日常检修），请切断电源。

4.为防止人身受伤，请在电源线上使用漏电断路器。

1.本装置的操作系统采用 Windows XP（包括以太网通信功能）。

除安装本装置提供的软件之外，加装其他软件，不保证正常运行。对 SSD 内组装的文件

进行转移、重命名、文件夹·文件的压缩、复制，也同样不保证正常运行，敬请谅解。

● 万一出现此钟情况，需要更换新的 SSD，有可能丢失数据，务请格外注意。

为保护操作系统，使用了 Enhanced Write Filter(EWF)组件，进行了 C 盘 ROM 化。

1.请不要在 C 盘保存文件。

把文件保存在 ROM 化后的 C 盘，会仿真占用主存储器。因而，把文件存在 C 盘里时，会

增加主存储器的使用量，压迫系统。反复保存后可能造成内存不足，显示系统错误，可

能需要重启本设备。

2.需要修改 OS 信息时，必须刷新 C 盘操作。操作方法请参见使用说明书「1－6 更新 C 盘的

操作」。

需要修改 OS 信息的操作是指下列事项：

·KD-2077 系统软件、Flex Line DB 的版本升级

·触摸屏自我校正

·添加打印机

·设置网络（IP 地址、工作组等）

·添加用户

·变更资源管理器的设置

·变更 UPS 实用程序（UPSilon2000）的设置

●要变更操作系统信息时，在修改 C 盘操作后，需要重启一次本装置。

1.本装置配备有 UPS（可选项），以保护停电时的生产程序等。

为防止 UPS 内置电池劣化，请勿在非通电状态下将本装置放置 6 个月以上。

●本装置以电流总断路器及总开关 ON 的状态为通电状态。

〈安全盖〉

1．开关安全盖时请注意下列事项。

• 打开安全盖时要把盖子向上开足直到上了锁，确认上了锁后再放开手。

没有上好锁就放开手时，盖子有落下来的危险。

• 关盖子时先解开锁，再关闭盖子。

（请注意，解开锁时不要使盖子落下来导致受伤。）

• 不要过渡增加盖子、手把等的负荷。

1. 安装等时请不要站到机器上面，以免损坏外罩类。

1. 操作机器时，请注意以下事项。否则不能正确运行。

・不要使用任务管理器，强制结束操作。

・在机器工作中，请不要按下×按钮。

注意

危险

注意

・为了确保安全使用本点胶机，作以下说明。

第 1 部基本篇

第 1 章设备概要

1-1 本设备的概要 ···································································································· 1-1

1-1-1 前言 ········································································································ 1-1

1-1-2 特长 ········································································································ 1-2

1-1-3 系统构成 ·································································································· 1-3

1-2 本设备的构成 ···································································································· 1-4

1-2-1 本设备的构成 ······························································································ 1-5

-2-1-1 基板传送部分的构造 ········································································ 1-6

-2-1-2 点胶头单元的构成 ··········································································· 1-7

1-2-1-3 针 ································································································ 1-8

-2-1-4 OCC 的构成 ················································································· 1-10

1-2-2 设备规格 ································································································ 1-11

1-2-3 电气规格 ································································································ 1-13

1-2-4 对象胶粘剂及注射器 ················································································· 1-14

1-2-5 对象元件 ································································································ 1-14

1-2-6 印刷基板规格 ·························································································· 1-15

1-2-7 水头差补正功能、残量检知功能 ·································································· 1-18

1-2-8 X,Y,Z,θ

轴的说明 ·····················································································

1-19

1-2-9 与外部设备的接口 ···················································································· 1-20

1-2-10 略语说明 ······························································································ 1-23

1-3 基本操作 ········································································································ 1-24

1-3-1 画面的构成 ····························································································· 1-24

1-3-2 输入装置 ································································································ 1-26

1-3-3 操作方法 ································································································ 1-34

1-4 菜单与命令 ····································································································· 1-42

1-5 文件 ·············································································································· 1-53

1-5-1 新建······································································································ 1-54

1-5-2 打开（文件的读入） ················································································· 1-53

1-5-3 保存······································································································ 1-54

1-5-4 另存为 ··································································································· 1-54

1-5-5 文件管理 ································································································ 1-56

1-5-6 生产程序初始目录 ···················································································· 1-57

1-5-7 打印机设置 ····························································································· 1-57

1-5-8 打印······································································································ 1-58

1-5-9 设备信息的保存 ······················································································· 1-60

1-5-10 保存图

像数据 ························································································ 1-64

1-5-11 硬件安全拆卸 ························································································ 1-68

1-6 C 盘的更新操作 ······························································································· 1-69

第 2 章生产程序

2-1 流程图 ············································································································· 2-1

2-2 概要 ················································································································ 2-2

2-2-1 生产模式 ·································································································· 2-2

2-2-2 生产流程 ·································································································· 2-3

2-2-3 生产主菜单的构成 ······················································································ 2-4

2-3 装置的启动和结束 ······························································································ 2-6

2-3-1 装置的启动 ······························································································· 2-6

2-3-2 装置的结束方法 ························································································· 2-9

2-3-3 停电时的措施 ·························································································· 2-10

2-3-4 事件画面 ································································································ 2-14

2-4 预热 ·············································································································· 2-15

2-4-1 初始画面 ································································································ 2-15

2-4-2 条件设置 ································································································ 2-16

2-4-3 运行内容 ································································································ 2-17

2-5 空运行模式 ····································································································· 2-18

2-6 文件操作 ········································································································ 2-19

2-6-1 打开（读入文件） ···················································································· 2-19

2-6-2 保存······································································································ 2-20

2-6-3 另存为 ··································································································· 2-20

2-7 生产准备 ········································································································ 2-21

2-7-1 准备胶粘剂 ····························································································· 2-21

2-7-2 准备试胶聚酯带 ······················································································· 2-24

2-7-3 基板的设置 ····························································································· 2-25

2-7-3-1

传送部的构成 ···············································································

2-26

2-7-3-2 传送轨道宽度的调整 ······································································ 2-27

2-7-3-3 外形基准的调整方法 ······································································ 2-29

2-7-3-4 销基准的调整方法 ········································································· 2-31

2-7-3-5 其它调整 ····················································································· 2-35

2-8 生产画面 ········································································································ 2-36

2-8-1 生产画面的启动 ······················································································· 2-36

2-8-2 生产条件画面 ·························································································· 2-37

2-8-3 生产开始 ································································································ 2-42

2-8-3-1 生产状态 ····················································································· 2-43

2-8-3-2 生产设备状态画面 ········································································· 2-46

2-8-3-3 暂停 ··························································································· 2-51

2-8-3-4 中断 ··························································································· 2-54

2-8-3-5 退出生产 ····················································································· 2-54

2-9 生产管理信息 ·································································································· 2-55

2-9-1 生产管理信息 ·························································································· 2-55

2-9-2 传送・I/O 状态 ························································································ 2-58

2-10 工具

············································································································· 2-60

2-10-

1 操作选择 ······························································································ 2-60

2-10-2 自动基板宽调整 ····················································································· 2-60

2-10-3 输入点胶条件 ························································································ 2-62

2-10-4 针偏移量 ······························································································ 2-63

2-10-5 点胶压力微调 ························································································ 2-64

2-10-6 点胶确认结果 ························································································ 2-65

2-10-7 胶粘剂更换 ··························································································· 2-66

2-11 生产时的各种处理 ··························································································· 2-69

2-11-1 无胶粘剂 ······························································································ 2-69

2-11-2 发生标记识别错误 ·················································································· 2-70

2-11-3 试胶单元聚酯带用完 ··············································································· 2-71

2-11-4 点胶确认错误 ························································································ 2-72

2-11-5 循环停止 ······························································································ 2-74

2-11-6 重夹后生产 ··························································································· 2-74

2-11-7 打开安全盖 ··························································································· 2-87

2-11-8 气压下降 ······························································································ 2-88

2-11-9 温调报警 ······························································································ 2-89