KD-2077_使用说明书.pdf - 第9页
2- 12 生产支援 ······································································································· 2- 90 2- 12 -1 检查生 产程序 ··················································································…
2-3 装置的启动和结束 ······························································································ 2-6
2-3-1 装置的启动 ······························································································· 2-6
2-3-2 装置的结束方法 ························································································· 2-9
2-3-3 停电时的措施 ·························································································· 2-10
2-3-4 事件画面 ································································································ 2-14
2-4 预热 ·············································································································· 2-15
2-4-1 初始画面 ································································································ 2-15
2-4-2 条件设置 ································································································ 2-16
2-4-3 运行内容 ································································································ 2-17
2-5 空运行模式 ····································································································· 2-18
2-6 文件操作 ········································································································ 2-19
2-6-1 打开（读入文件） ···················································································· 2-19
2-6-2 保存······································································································ 2-20
2-6-3 另存为 ··································································································· 2-20
2-7 生产准备 ········································································································ 2-21
2-7-1 准备胶粘剂 ····························································································· 2-21
2-7-2 准备试胶聚酯带 ······················································································· 2-24
2-7-3 基板的设置 ····························································································· 2-25
2-7-3-1
传送部的构成 ···············································································
2-26
2-7-3-2 传送轨道宽度的调整 ······································································ 2-27
2-7-3-3 外形基准的调整方法 ······································································ 2-29
2-7-3-4 销基准的调整方法 ········································································· 2-31
2-7-3-5 其它调整 ····················································································· 2-35
2-8 生产画面 ········································································································ 2-36
2-8-1 生产画面的启动 ······················································································· 2-36
2-8-2 生产条件画面 ·························································································· 2-37
2-8-3 生产开始 ································································································ 2-42
2-8-3-1 生产状态 ····················································································· 2-43
2-8-3-2 生产设备状态画面 ········································································· 2-46
2-8-3-3 暂停 ··························································································· 2-51
2-8-3-4 中断 ··························································································· 2-54
2-8-3-5 退出生产 ····················································································· 2-54
2-9 生产管理信息 ·································································································· 2-55
2-9-1 生产管理信息 ·························································································· 2-55
2-9-2 传送 ・I/O 状态 ························································································ 2-58
2-10 工具
············································································································· 2-60
2-10-
1 操作选择 ······························································································ 2-60
2-10-2 自动基板宽调整 ····················································································· 2-60
2-10-3 输入点胶条件 ························································································ 2-62
2-10-4 针偏移量 ······························································································ 2-63
2-10-5 点胶压力微调 ························································································ 2-64
2-10-6 点胶确认结果 ························································································ 2-65
2-10-7 胶粘剂更换 ··························································································· 2-66
2-11 生产时的各种处理 ··························································································· 2-69
2-11-1 无胶粘剂 ······························································································ 2-69
2-11-2 发生标记识别错误 ·················································································· 2-70
2-11-3 试胶单元聚酯带用完 ··············································································· 2-71
2-11-4 点胶确认错误 ························································································ 2-72
2-11-5 循环停止 ······························································································ 2-74
2-11-6 重夹后生产 ··························································································· 2-74
2-11-7 打开安全盖 ··························································································· 2-87
2-11-8 气压下降 ······························································································ 2-88
2-11-9 温调报警 ······························································································ 2-89
2-12 生产支援 ······································································································· 2-90
2-12-1 检查生产程序 ························································································ 2-90
2-12-2 简易准备 ······························································································ 2-93
2-13 其它操作 ······································································································· 2-96
2-13-1 取得装置信息 ························································································ 2-96
第 3 章 维护
3-1 日常检查项目一览 ······························································································ 3-1
3-2 各部分的检查 ···································································································· 3-2
3-2-1 气压········································································································ 3-2
3-2-2 管道及接头 ······························································································· 3-3
3-2-3 各单元气缸 ······························································································· 3-3
3-2-4 传送带 ····································································································· 3-6
3-2-5 传送滑轮 ·································································································· 3-7
3-2-6 挡片········································································································ 3-8
3-2-7 气弹簧 ····································································································· 3-9
3-2-8 连接器组件 O 形圈 ··················································································· 3-10
3-2-9 电缆·插头 ······························································································· 3-11
3-3 清扫 ·············································································································· 3-12
3-3-1 XY 轴直动单元 ························································································ 3-12
3-3-2 传送传感器 ····························································································· 3-13
3-3-3 OCC（偏光过滤器） ················································································ 3-13
3-3-4 各针······································································································ 3-14
3-3-5 风扇马达 ································································································ 3-15
3-4
加油 ··············································································································
3-16
3-4-1 XY 轴直动单元 ························································································ 3-16
3-4-2 滚珠丝杠（XY 轴） ·················································································· 3-17
3-4-3 传送螺旋轴（轴） ···················································································· 3-18
3-4-4 传送导轴 ································································································ 3-18
3-4-5 基板挡块部 ····························································································· 3-18
3-4-6 支撑台 ··································································································· 3-19
3-4-7 滚珠丝杠（点胶头部） ·············································································· 3-20
3-4-8 Z 凸轮环 ································································································ 3-21
3-4-9 点胶头选择器 ·························································································· 3-22
3-4-10 点胶头软管卷绕 ····················································································· 3-23
3-4-11 试胶单元 ······························································································ 3-24
3-5 更换 UPS 蓄电池(可选项) ··················································································· 3-25
3-6 消耗品一览表 ·································································································· 3-28
3-7 推荐定期更换用的零部件 ··················································································· 3-29
第 4 章. 制作生产程序
4-1 流程图 ············································································································· 4-1
4-2 选项 ················································································································ 4-2
4-2-1 用户组（用户级别） ··················································································· 4-2
4-2-1-1 用户组的变更 ················································································· 4-2
4-2-1-2 设置用户组环境 ·············································································· 4-3
4-2-2 调整日期和时间 ························································································· 4-3
4-2-3 显示语言设置 ···························································································· 4-4
4-3 制作生产程序 ···································································································· 4-5
4-3-1 启动生产程序编辑 ······················································································ 4-5
4-3-2 生产程序的制作步骤 ··················································································· 4-5
4-3-3 基板数据 ·································································································· 4-6
4-3-3-1 基本设定 ······················································································· 4-6
4-3-3-2 尺寸设置 ····················································································· 4-13
4-3-4 贴片数据 ································································································ 4-30
4-3-4-1 贴片数据画面的显示 ······································································ 4-30
4-3-4-2 输入项目 ····················································································· 4-31
4-3-5 元件数据 ································································································ 4-34
4-3-5-1 元件数据画面的显示 ······································································ 4-34
4-3-5-2 元件数据的制作 ············································································ 4-36
4-3-6 点胶数据 ································································································ 4-37
4-3-6-1 显示点胶数据画面 ········································································· 4-37
4-3-6-2 输入项目 ····················································································· 4-39
4-3-6-3 设定点胶条件 ··············································································· 4-40
4-3-7 数据完成状态 ·························································································· 4-43
4-3-8 数据一致性检查 ······················································································· 4-44
4-4 优化 ·············································································································· 4-45
4-4-1 执行优化 ································································································ 4-45
4-4-1-1 执行优化 ····················································································· 4-45
4-4-1-2 保存文件 ·····················································································
4-46
4-4-1-3 优化顺序显示的确认 ······································································ 4-47
4-5 其它功能 ········································································································ 4-48
4-5-1 编辑······································································································ 4-48
4-5-2 示教······································································································ 4-59
4-5-2-1 HOD（手动操作设备）的使用方法 ··················································· 4-59
4-5-2-2 座标的示教 ·················································································· 4-60
4-5-2-3 标记的示教 ·················································································· 4-67
4-5-3 设置环境 ································································································ 4-77
4-5-4 机器操作 ································································································ 4-79
4-5-4-1 传送 ··························································································· 4-80
4-5-4-2 确认 ··························································································· 4-83
4-5-4-3 管理 ··························································································· 4-99
4-5-5 点胶确认 ······························································································· 4-101
4-5-6 打印····································································································· 4-102
4-5-7 帮助····································································································· 4-103
4-5-8 程序编集的结束 ······················································································ 4-104
第 5 章 数据库
5-1 Flexline 数据库 ..................................................................................................................... 5-1
5-1-1 数据库的使用方法 ......................................................................................................... 5-1
5-1-2 启动数据库 .................................................................................................................... 5-4
5-1-3 制作与编辑元件数据（包括图像数据、点胶数据） ...................................................... 5-9
5-1-4 包装类型（包装代码） ................................................................................................ 5-15
5-1-5 查找 ............................................................................................................................. 5-24
5-1-6 工具 ............................................................................................................................. 5-26
5-1-7 打印 ............................................................................................................................. 5-35
5-1-8 退出数据库 .................................................................................................................. 5-35
5-2 元件数据库 ..................................................................................................................... 5-36
5-2-1 数据库的使用方法 ....................................................................................................... 5-36
5-2-2 元件注册 ...................................................................................................................... 5-40
5-2-3 查找 ............................................................................................................................. 5-42