00198000-02_VD_709.1_DE_EN.pdf - 第36页

Station Software 709.1 / Version Descript ion Ausgabe 05/2016 E dition 36 Dip module LDU_X – Parameterizat ion in the compone nt shape is not tran sferred to the LDU _X module. The parameters hav e to be additionally set…

Station Software 709.1 / Version Description Ausgabe 05/2016 Edition

7 Restrictions

X-Feeder

Because of the mirrored gantry configuration, the number of the available tracks on gantry 2 and 4

on the X4i, X4i S, SX4 and DX4 placement machines are restricted, not all of the tracks can be

reached by the placement heads. Feeders set on non-reachable tracks are deactivated

automatically.

Number of nozzle changer magazines

Because of the mirrored gantry configuration, the number of configurable nozzle changer

magazines on gantry 2 and 4 on the X4i, SX4 and DX4 placement machines is limited to 4

magazines.

Fiducial patterns

Asymmetric fiducial patterns (e.g. triangles) can currently only be used if the board is processed at

an orientation of 0° in the machine.

X-table

An additional table fiducial is necessary for the gantries 2 and 4 on the X4i and SX4 placement

machines.

Twin Head/HFH

– Twin Head/HFH are not supported on the X4i and DX4 placement machines.

– Not vacuum pump compatible.

– Not all pickup, dip and placement positions are accessible for both segments on the SX1/SX2

and SX4 placement machines.

CPP placement head

– Restrictions for the X2, X3, X4, X4i and SX4 placement machines can be found in the

correspondent User Guides to the X-series and in the Version Description to SIPLACE Pro.

– Not vacuum pump compatible.

– Not supported on DX series placement machines.

VHF P&P placement head

Supported on the SX1/SX2 V2 placement machine only.

Reduced air consumption with vacuum pump

No support for Twin Head and CPP placement heads.

Automatic tray feeding

The function is not supported on the X4i, SX4 and DX4 placement machines.

Station Software 709.1 / Version Description Ausgabe 05/2016 Edition

Dip module LDU_X

– Parameterization in the component shape is not transferred to the LDU_X module. The

parameters have to be additionally set at the LDU_X module.

– Reduced LDU_X performance, as maximum 2 A can be provided for each feeder. Therefore

the drives of the LDU_X module cannot reach the maximum possible acceleration.

– LDU_X modules cannot be placed on any track of the X-table because of restrictions

concerning the accessibility with the twin head. The range of usable tracks for setting up

LDU_X modules is limited in SIPLACE Pro.

– LDU_X module and manual tray cannot be placed together on one table on the machine types

X2, X3, X4, X4i and SX4.

– The eSW of the LDU_X module can only be updated via notebook and serial interface.

– Maximum component dimension: 45 x 45 mm. For TwinHead: squeegee cycle between the two

dipping processes, if the components on both head segments have to be dipped.

– Setup verification is not supported with the LDU-X module.

– Reachability of the LDU_X module in the X-, SX- and DX-series:

X2: location 1 and 3 39.5 mm

location 2 and 4 54 mm

X3: location 1 22.5 mm

location 3 39.5 mm

location 2 and 4 54 mm

X4: location 1 and 3 C&P20/CPP, 38 mm

location 2 und 4 no restriction

X4i: All locations 38 mm of 75 mm

SX1/2 and DX1/2:

location 1 or 2 inner position: no restriction

outer position: half of the dipping area

SX4 All locations 38 mm of 75 mm

– Dipping with the C&P20A placement head is only possible with LDU_X as of function version 3.

Fast head exchange

– The function only supports the C&P20A and CPP placement heads.

– Stationary cameras will always be calibrated.

– A placement head should always be replaced by a placement head of the same type. If a

placement head is replaced by another head type, the fast exchange time is not granted, as

configuration changes, setup change and hardware exchange will follow.

– A manual head exchange is not detected (e.g. if a placement head is manually disassembled

and identically reassembled during maintenance).

Virtual PCB stack

– The boards will only be placed if the corresponding "PCB Detection Inkspots" is detected.

– No plausibility check is performed. I.e., if both inkspots are detected by mistake, both board

contents will be placed. If neither of the two inkspots is detected, no placement will be

performed.

Station Software 709.1 / Version Description Ausgabe 05/2016 Edition

Rotational angle compensation for short, wide boards

After the station software has been shut down, the start offset is not available anymore.

WPC5 / WPC 6

– WPC5: Non Stop operation is not supported.

– WPC5: When the station software is booted it is not detected whether a WPC is connected, as

the WPC has a power supply of its own. Therefore, a reference run can only be prevented by

pressing the emergency stop button. It is recommended to switch on the WPC before the

placement machine.

– Components up to a height of 30mm can be placed with a force of 70N with the WPC5 as of

serial number 1485 and the WPC6 as of serial number C1486 only.

– Components up to a height of 40mm can be placed with the WPC5 as of serial number B3000

and the WPC6 as of serial number C3000.

– Due to the refill module, components > 25mm cannot be positioned on the levels 1 – 3 and

27 – 28 on the WPC6. The levels 4 – 28 will be set up automatically by the SIPLACE Pro

Optimizer. The levels 1 – 3 have to be blocked manually by the operator.

CPP/Twin/VHF P&P/Twin VHF or C&P12/Twin/VHF P&P/Twin VHF placement heads and high

components in asynchronous dual lane transport mode

Due to the differing "free height" of the placement heads when combining the placement head

types in the processing area, already placed components might be damaged in the following cases:

– During auto recovery, when the board to be recovered is already placed with high components.

– By going to service position.

– During a manually activated refererence run.

– During manual operations, teaching and inspection of placed components with the board

camera. In these cases also components in the opposing trays (WPC/MTC) might be

damaged.

– By using the Long board option.

Station-wise download

– It is not possible to switch over from dual lane conveyor in asynchronous transport mode to

dual lane conveyor in synchronous transport mode (and vice versa) in combination with station-

wise download.

– With dual lane conveyor in asynchronous transport mode, station-wise download is only

possible with a setup change if a recipe is specified for both conveyor lanes simultaneously.

– Station-wise download is canceled if the Line Control Server is shut down and rebooted. After

the Line Control Server has been rebooted, production can only continue after a complete line

download.

Manual conveyor width adjustment via Line Control

For the placement machines with platform 2+ software the conveyor width could be manually

defined by Line Control, because an automatic width adjustment was impossible in barcode

controlled production.

In the 70x station software the conveyor width is always automatically adjusted through SIPLACE

Pro, also in barcode controlled production. Manual conveyor width adjustment via Line Control is

not possible for placement machines with 70x station software.