00198000-02_VD_709.1_DE_EN.pdf - 第38页
Station Software 709.1 / Version Descript ion Ausgabe 05/2016 E dition 38 Long Board option – If the Long Board opt ion is defined in t he setup: No mix of two di fferent stop positi ons or long and short boards (in barc…
Station Software 709.1 / Version Description Ausgabe 05/2016 Edition
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Rotational angle compensation for short, wide boards
After the station software has been shut down, the start offset is not available anymore.
WPC5 / WPC 6
– WPC5: Non Stop operation is not supported.
– WPC5: When the station software is booted it is not detected whether a WPC is connected, as
the WPC has a power supply of its own. Therefore, a reference run can only be prevented by
pressing the emergency stop button. It is recommended to switch on the WPC before the
placement machine.
– Components up to a height of 30mm can be placed with a force of 70N with the WPC5 as of
serial number 1485 and the WPC6 as of serial number C1486 only.
– Components up to a height of 40mm can be placed with the WPC5 as of serial number B3000
and the WPC6 as of serial number C3000.
– Due to the refill module, components > 25mm cannot be positioned on the levels 1 – 3 and
27 – 28 on the WPC6. The levels 4 – 28 will be set up automatically by the SIPLACE Pro
Optimizer. The levels 1 – 3 have to be blocked manually by the operator.
CPP/Twin/VHF P&P/Twin VHF or C&P12/Twin/VHF P&P/Twin VHF placement heads and high
components in asynchronous dual lane transport mode
Due to the differing "free height" of the placement heads when combining the placement head
types in the processing area, already placed components might be damaged in the following cases:
– During auto recovery, when the board to be recovered is already placed with high components.
– By going to service position.
– During a manually activated refererence run.
– During manual operations, teaching and inspection of placed components with the board
camera. In these cases also components in the opposing trays (WPC/MTC) might be
damaged.
– By using the Long board option.
Station-wise download
– It is not possible to switch over from dual lane conveyor in asynchronous transport mode to
dual lane conveyor in synchronous transport mode (and vice versa) in combination with station-
wise download.
– With dual lane conveyor in asynchronous transport mode, station-wise download is only
possible with a setup change if a recipe is specified for both conveyor lanes simultaneously.
– Station-wise download is canceled if the Line Control Server is shut down and rebooted. After
the Line Control Server has been rebooted, production can only continue after a complete line
download.
Manual conveyor width adjustment via Line Control
For the placement machines with platform 2+ software the conveyor width could be manually
defined by Line Control, because an automatic width adjustment was impossible in barcode
controlled production.
In the 70x station software the conveyor width is always automatically adjusted through SIPLACE
Pro, also in barcode controlled production. Manual conveyor width adjustment via Line Control is
not possible for placement machines with 70x station software.
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Long Board option
– If the Long Board option is defined in the setup:
No mix of two different stop positions or long and short boards (in barcode mode or placement
based on ink spots in a job). This applies to all machine types.
– The default stopper must not be removed on the conveyor.
Automatic exchange of defective nozzles
Only part of the reference run and the production. The feature is ignored during component
teaching.
Automatic recognition of feeder pitch
– Track-empty errors are not recognized.
– Only possible, if a direct component recognition through a vacuum or a component sensor is
set in SIPLACE Pro.
– When single functions are used simultaneously (e.g. component or component shape teaching)
not every pick-up trial will be successful.
Barcode-controlled production
– Only recipes with the same setup can be combined to a barcode-controlled production job.
– Only the complete setup is displayed. A selective display of the setup used by the current
defined recipe is not supported. However, a selective display exists, displaying which feeders
are needed by the currently produced boards. If there is no board in the machine, the feeders
which were needed by the last placed board on both tracks respectively are displayed.
– All defined board types must have the same width in barcode-controlled production.
– Only the barcode scanner at the conveyor belt or a whispered barcode is used, but not a
barcode read by the board camera.
Controlled board transfer between placement machines
– Only lines operated with station software versions >=704 are supported and the placement
machines have to be placed directly in a row.
– No data exchange possible between placement machines that are operated in mixed lines with
station software versions >=704 and 60x or with station software versions >=704 and older 70x
versions.
Stop positions for fixed conveyor rail – conveyor configurations
– Dual lane conveyor is not supported for DX1/DX2 and DX4.
– Single lane conveyor is not supported for SX4.
Component counter – redundant storage
If more than one of the three components GCU, I/O unit and station computer are exchanged, a
correct counter status cannot be ensured after the exchange.
Detection of component missing at nozzle
Lost components that are lower than the configured minimum height (< 5mm) are not detected.
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PCB barcode recognition with PCB camera
– The board barcode is limited to 40 characters.
– When using multiple measurements, the shading effect is clearly visible in the composite
camera image, i.e. the single images are a bit darker in the edges.
Coplanarity module with 3D coplanarity sensor
– The coplanarity module only works in conjunction with the stationary component camera type
33 (standard component camera for Twin Head, optional component camera for CPP
placement head).
– The coplanarity module can only be configured on location 3 of a SIPLACE X2, X3 and X4 and
on location 1 of a SIPLACE SX1/SX2.
– The optional Vision computer (SIMATIC Box PC 627 or PC 627B) is required to operate the
coplanarity module with the 3D coplanarity sensor.
– The 3D coplanarity sensor is not supported for the CPP placement head on the X-series
placement machines.
– The 3D coplanarity sensor is not supported on the SX4 placement machine.
– The 3D coplanarity sensor can only be operated from the gantry where it is installed.
– The 3D coplanarity sensor gets installed on the mounting position of the FC camera, i.e. a
gantry may either have an FC camera or a 3D coplanarity sensor.
– Of the component types with leads, only those with the lead type "Gullwing" or "Ball" can be
measured. The Gullwing leads must not have any notches.
– The component to be measured must have at least five connections.
– The maximum height for components to be measured is 17 mm.
– High-reflection leads can impact negatively on measurement.
– Components which have both balls and leads cannot be measured.
– Coplanarity measurement impairs placement performance.
Long Board Option on DX4
– The long boards must not be placed between two machines, i.e. the board is not unloaded from
the preceding machine until it can be completely loaded into the downstream machine.
– No board is buffered in the intermediate section.
C&P12 placement head
– Not supported on the DX4, SX4 and X-series placement machines.
– The component sensor is not supported.
– No validated procedure for placement with 0201 or 01005 components.
– No temperature compensation.
– Placement machines on platform PII+ with C&P12 placement heads cannot be upgraded.
– Placement machines with A364 and C&P12 configurations are not supported.
– The fast head exchange feature is not supported.
Alternative components
The placement of alternative components is only possible in combination with SIPLACE Setup
Center.