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Chapter 6: Finishing Production
6.1 Stopping Automatically Upon Completion
of the Scheduled Production Quantity..............................6-2
6.2 Stopping Automatically After Current Panel is Completed......6-2
6.3 Stopping Production Automatically After All Panels
Remaining in the Machine are Completed........................6-3
Chapter 7: Maintenance
7.1 Cleaning the Waste Tape Box and Filter ..........................7-2
7.2 Cleaning the Waste Tape Suction Path ............................7-3
7.3 Emptying the Reject Parts Box ........................................7-4
7.4 Cleaning Nozzles..............................................................7-5
7.5 Cleaning the Camera Glass..............................................7-6
7.6 Cleaning the Part Height Check Sensor Lens..................7-7
7.7 Cleaning the Surface of the Fluorescent Disk Seals........7-8
7.8 Cleaning the Tapered Cluches
on the Nozzle Indexing Shaft............................................7-9
7.9 Cleaning the Inside of the Machine ................................7-10
Chapter 8: Production Support Functions
8.1 Manual Operation of Servo Control Axes ........................8-2
Changing the Rapid Inching Speed ............................................8-2
8.2 Setting the Production Start Sequence ............................8-3
8.3 Loading a New Panel........................................................8-4
8.4 Unloading Panels From the XY-table................................8-4
8.5 Unloading All Panels ........................................................8-5
8.6 Moving to the Panel Loading/Unloading Position
on the XY-Table ................................................................8-5
8.7 Panel Lifter Up/Down........................................................8-6
8.8 Main Conveyor Clamping/Unclamping..............................8-6
8.9 Step Mode Panel Loading ................................................8-7
8.10 Loading Panels to In-Carrier ..........................................8-8
8.11 Loading Panels to the Main Conveyor............................8-8
8.12 Unloading Panels to the Out-Carrier ..............................8-9
8.13 Unloading Panels to the Out-Lifter..................................8-9
8.14 Clearing the Production Quantity Count ......................8-10
8.15 Skipping Boards............................................................8-11
8.16 Pass Mode Operation ..................................................8-12
8.17 Nozzle Skip ..................................................................8-13
Table of Contents
Preliminary
iiiCP-842E/842ME Operator’s Guide
Notes
Table of Contents
Preliminary
iv CP-842E/842ME Operator’s Guide
About This Manual
Manual Structure
This manual has been created to familiarize the operator with standard operating procedures. The
procedures included are split into several steps, each of which should be read and then carried out
at the machine. The manual itself is also split into several chapters, and after an initial
introduction to the machine, the order of the chapters is designed to roughly reflect the order in
which the machine will be operated during actual production. For a more detailed explanation of
machine operation and workings, refer to the CP-842E/842ME System Reference or
CP-842E/842ME Mechanical Reference manuals.
Chapter 1: Machine Configuration
This chapter provides illustrations and basic introductions to each of the major components of the
machine.
Chapter 2: Starting and Stopping the Machine
This chapter explains how to start and stop the machine, and select the various operation modes.
Chapter 3: Preparing for Production
This chapter explains how to select a production program, set the production quantity, and
perform other operations necessary to ready the machine for production.
Chapter 4 Starting Production
This chapter explains how to ready and check the nozzles, load a panel, and then commence
operation.
Chapter 5: Stopping the Machine
This chapter describes the various ways in which the machine can be stopped.
Chapter 6: Finishing Production
This chapter describes the procedure for stopping automatically upon completion of the scheduled
lot or the current panel.
Chapter 7: Maintenance
Routine maintenance procedures are detailed in this chapter.
Chapter 8: Production Support Functions
Several other procedures that may be performed during operation are detailed in this chapter.
About This Manual
Preliminary
1CP-842E/842ME Operator’s Guide