MEC-CP842-1.0E.pdf - 第3页
Table of Contents MEC-CP842-1.0E 1 1. About This Manual ............ ................................. ................. ............ 1-1 1.1 Manual Structure ............. ...............................................…
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Table of Contents
MEC-CP842-1.0E 1
1. About This Manual ..........................................................................1-1
1.1 Manual Structure ...................................................................... 1-1
1.2 Page Layout .............................................................................1-2
1.3 Notation Conventions Used in this Manual...............................1-3
2. Safety ...............................................................................................2-1
2.1 About Symbols .........................................................................2-1
2.2 Safety Rules for All Machine Types..........................................2-2
2.3 Safety Rules for Individual Machine Types...............................2-7
2.3.1 CP-842E/842ME Machines ....................................................2-7
2.4 Safety Labels............................................................................2-8
2.5 The EMERGENCY STOP Buttons .........................................2-11
3. The Machine ....................................................................................3-1
3.1 Machine Components...............................................................3-1
3.1.1 General View ......................................................................3-1
3.1.2 Servo Control Axes.............................................................3-5
3.1.3 Rotary Head........................................................................3-5
3.1.4 Placing Head ......................................................................3-6
3.1.5 PCU (Pallet Change Unit)...................................................3-6
3.2 Functions of Each Part .............................................................3-7
3.2.1 Parts Mounting System.......................................................3-7
3.2.2 Parts Supply System .........................................................3-8
3.2.3 Vision System .....................................................................3-9
3.2.4 Panel Conveyance System.................................................3-9
3.2.5 Electrical Control System....................................................3-9
3.3 Sensor Positions.....................................................................3-11
3.3.1 XY-table ............................................................................3-11
3.3.2 In-conveyor .......................................................................3-13
3.3.3 Out-conveyor ....................................................................3-14
3.3.4 Main Conveyor..................................................................3-15
3.3.5 In-carrier ...........................................................................3-16
3.3.6 Out-carrier.........................................................................3-17
3.3.7 Panel Clamp .....................................................................3-18
3.3.8 Cam Box ...........................................................................3-19
3.3.9 Tape Feeder Unit (ST1, 2)................................................3-20
3.3.10 Tape Cutter (ST1).............................................................3-21
3.3.11 Nozzle Clutch (ST10)........................................................3-22
3.3.12 Nozzle Changer (ST15) ....................................................3-23
3.3.13 Feeder Check ...................................................................3-24
3.3.14 Device Table.....................................................................3-26
4. Basic Operation...............................................................................4-1
4.1 Changing the Conveyor Width..................................................4-1
4.2 Changing the Panel Back-up Pin Positions ..............................4-3
4.3 Setting the Feeders .................................................................. 4-5
4.4 Removal and Installation of Rotary Holders .............................4-7
Table of Contents
2 MEC-CP842-1.0E
4.5 Changing Pallets (CP-842ME option) .......................................4-9
5. Maintenance.....................................................................................5-1
5.1 Cleaning....................................................................................5-1
5.1.1 Waste Tape Box and Filter (Every 8 Hours) .......................5-1
5.1.2 Waste Tape Duct (Every 8 Hours) ......................................5-2
5.1.3 Reject Parts Box (Every 8 Hours) .......................................5-3
5.1.4 Removing Parts from the Camera Glass (Every 8 Hours) ..5-4
5.1.5 Nozzle Interior (Weekly)......................................................5-6
5.1.6 Camera Glass (Weekly)......................................................5-7
5.1.7 Filter Regulator (Weekly) ....................................................5-8
5.1.8 Machine Interior (Weekly) .................................................5-10
5.1.9 Part Height Check Sensor Lens (Weekly) ........................5-11
5.1.10 Fluorescent Nozzle Stickers (Monthly) .............................5-12
5.1.11 Tapered Clutch on the Nozzle Indexing Shaft (Monthly) ..5-13
5.1.12 Air Filter (Monthly).............................................................5-14
5.1.13 Oil Cooler Air Filter (Monthly)............................................5-15
5.1.14 Carrier Rodless Cylinder (Monthly)...................................5-16
5.1.15 Nozzle Filter (Every 3 Months)..........................................5-17
5.1.16 Cleaning Checklist ............................................................5-18
5.2 Lubrication ..............................................................................5-19
5.2.1 Precautions During Lubrication.........................................5-19
5.2.2 Types of Lubricant ............................................................5-19
5.2.3 Lubrication Instructions .....................................................5-21
5.2.4 Lubricating the XY-table....................................................5-23
5.2.5 Lubricating the Conveyors ................................................5-24
5.2.6 Lubricating the Carriers.....................................................5-25
5.2.7 Lubricating the Tape Advance Link...................................5-26
5.2.8 Lubricating the Cam Box...................................................5-27
5.2.9 Lubricating the Waste Tape Disposal Unit........................5-29
5.2.10 Lubricating the NY-Axis Pickup Offset Mechanism...........5-30
5.2.11 Lubricating the Rod Ends..................................................5-31
5.2.12 Lubricating the D-axis Carriers .........................................5-32
5.2.13 Lubricating the Rotary Head .............................................5-33
5.2.14 Lubricating the ST9 Air Valve Push Pin ............................5-34
5.2.15 Lubricating the Parts Reject Unit ......................................5-35
5.2.16 Lubricating the Pallet Table ..............................................5-36
5.2.17 Lubricating the Nozzle Changer........................................5-37
5.2.18 Lubricating the Rear Cover ...............................................5-38
5.2.19 Lubricating the Index Unit .................................................5-39
5.2.20 Lubricating the Cam Lever Air Cylinder ...........................5-44
5.2.21 Lubricating the Rotary Holder Positioning Pins.................5-45
5.2.22 Lubrication Checklist.........................................................5-46
6. Replacing Consumable Parts.........................................................6-1
6.1 Nozzles .....................................................................................6-1
6.2 Fluorescent Nozzle Stickers .....................................................6-2