00198168-02_Technical_Training_TX-Series_EN.pdf - 第5页
5 Technical Training SIPLACE TX-Series 10/2016 Table of Contents 5.2.4.3 GUI – How to Perform a Vacuum Check .. 107 5.2.5 Power Control and Communication .. 108 5.2.5.1 CAN Bus Overview .. 109 5.2.5.2 MHCU General …
4 Technical Training SIPLACE TX-Series 10/2016
Table of Contents
5.1.2.3 Vacuum CPP Holding Circuit.. 55
5.1.2.4 Pressure Regulator Valve (PRV).. 55
5.1.2.5 Intermediate Distributor.. 56
5.1.2.6 Vacuum Valve Board.. 56
5.1.2.7 Front Plate.. 57
5.1.2.8 Component Sensor.. 57
5.1.2.9 Retract Unit.. 58
5.1.2.10 Z Axis.. 58
5.1.3 Placement Process.. 59
5.1.3.1 Placement Positions.. 59
5.1.3.2 Placement Workflow.. 60
5.1.3.3 Standard Placement Workflow.. 64
5.1.4 Vacuum System Overview.. 66
5.1.4.1 Vacuum System Function Overview.. 66
5.1.4.2 GUI – How to perform a vacuum check.. 68
5.1.5 Overview Power Control and Communication.. 69
5.1.5.1 CAN bus.. 70
5.1.5.2 MHCU General.. 70
5.1.6 Board Description.. 72
5.1.6.1 Intermediate Distributor 1 and 2.. 72
5.1.6.2 Addressing the Contactless Energy Transformer.. 73
5.1.7 Calibration.. 73
5.1.7.1 Calibration Overview.. 73
5.1.7.2 Calibration Steps.. 75
5.1.8 Analyse.. 77
5.1.8.1 Error General Information.. 77
5.1.8.2 Vacuum Error.. 78
5.1.8.3 Star Axis Problem.. 79
5.1.8.4 Z Axis Problem.. 80
5.1.8.5 DP Drive Problem.. 81
5.1.8.6 Pick Up Problem (High Reject Rate).. 82
5.1.8.7 Placement Quality Issue.. 82
5.1.9 Error List and Maintenance.. 83
5.1.9.1 Common Error List.. 83
5.1.9.2 CPP Head - Maintenance.. 85
5.1.10 Excercise: CPP Head.. 87
5.2 C&P20 P/M2 Head.. 90
5.2.1 C&P20 P Head - Overview.. 90
5.2.1.1 Overview.. 90
5.2.1.2 Technical Data*.. 91
5.2.2 Main Parts/ Unit Overview.. 92
5.2.2.1 Z Axis Drive.. 92
5.2.2.2 Z Axis.. 92
5.2.2.3 Component Sensor.. 93
5.2.2.4 Retract Unit.. 93
5.2.2.5 Star Carrier.. 94
5.2.2.6 Star Motor.. 94
5.2.2.7 DP Drive.. 95
5.2.2.8 Star.. 95
5.2.2.9 Pressure Control Valve (PRV).. 96
5.2.3 Placement Process.. 96
5.2.3.1 Placement Positions.. 96
5.2.3.2 Placement Workflow.. 97
5.2.3.3 Standard Placement Workflow.. 101
5.2.4 Vacuum System Overview.. 104
5.2.4.1 Vacuum System Function Overview.. 104
5.2.4.2 Vacuum System Main Parts.. 105
5Technical Training SIPLACE TX-Series 10/2016
Table of Contents
5.2.4.3 GUI – How to Perform a Vacuum Check.. 107
5.2.5 Power Control and Communication.. 108
5.2.5.1 CAN Bus Overview.. 109
5.2.5.2 MHCU General.. 110
5.2.5.3 DP drive Power supply.. 111
5.2.6 Board description.. 112
5.2.6.1 Intermediate Distributor Board Functions.. 112
5.2.6.2 Intermediate Distributor Board LEDs.. 113
5.2.7 Calibration.. 114
5.2.7.1 Calibration.. 114
5.2.7.2 Calibration Steps.. 116
5.2.8 Analyse.. 118
5.2.8.1 Error General Information.. 118
5.2.8.2 Vacuum Error.. 119
5.2.8.3 Star Axis Problem.. 120
5.2.8.4 Z Axis Problem.. 121
5.2.8.5 DP Drive Problem.. 122
5.2.8.6 Pick Up (Reject) Problem.. 123
5.2.8.7 Placement Quality Issue.. 123
5.2.9 Error List and Maintenance.. 124
5.2.9.1 Common Error List.. 124
5.2.9.2 Maintenance.. 125
5.2.10 Excercise: C&P20 P Head.. 127
5.3 Twin Head.. 130
5.3.1 Overview.. 130
5.3.1.1 Overview.. 130
5.3.1.2 Technical Data.. 131
5.3.1.3 Main Parts / Unit Overview.. 132
5.3.2 Reference Run.. 133
5.3.3 Placement Process.. 135
5.3.4 Vacuum System Overview.. 139
5.3.4.1 Vacuum System.. 139
5.3.4.2 Station Software Vacuum Check.. 139
5.3.5 Handling.. 140
5.3.6 Board Description.. 141
5.3.7 Calibration.. 143
5.3.7.1 Pre Calibration Procedure.. 144
5.3.7.2 Calibration Steps.. 146
5.3.8 Analyse.. 148
5.3.8.1 Error General Information.. 148
5.3.8.2 Vacuum Error.. 149
5.3.8.3 Z Axis Problem.. 149
5.3.8.4 DP Axis Problem.. 150
5.3.8.5 Nozzle Change Problem During Production.. 150
5.3.8.6 Pick Up Problem (High Reject Rate).. 151
5.3.8.7 Placement Quality Issue.. 151
5.3.9 Maintenance.. 152
5.3.10 Excercise: Twin Head.. 152
6 Component Supply.. 155
6.1 Change Over Table (COT).. 155
6.1.1 Location.. 155
6.1.2 Overview COT.. 155
6.1.3 COT Feeder Configuration.. 156
6.1.4 Height Adjustment.. 157
6 Technical Training SIPLACE TX-Series 10/2016
Table of Contents
6.2 Docking Station and COT Insert.. 158
6.3 Feeder Control Unit (FCU).. 159
6.4 Tape Cutter.. 159
6.5 Reject plate on TX.. 160
6.6 Component Supply Pneumatic & Electrical System.. 161
6.6.1 Overview Pneumatic System.. 161
6.6.2 Overview Electrical System.. 162
6.7 Nozzle Changer for C&P20 P/M2 / CPP and Twin Heads.. 163
6.7.1 Nozzle Changer Twin Head.. 164
6.8 Analysis - Common Error List.. 165
6.9 Excercise: Component Supply.. 165
7 Conveyor System.. 169
7.1 Main Overview.. 169
7.2 Specification.. 171
7.3 Conveyor Functionality.. 172
7.3.1 TX Board monitoring and clamping.. 172
7.3.2 Width adjustment.. 175
7.3.3 Reference run.. 175
7.3.4 PCB convoy mode.. 176
7.4 Overview Conveyor Electrical System.. 177
7.5 Parts Exchange / Settings / Calibration.. 178
7.5.1 Parts Exchange / Adjustment or Setting.. 178
7.5.2 Calibration after Repair / Adjustment.. 180
7.5.2.1 Explanation of the conveyor calibrations.. 180
7.5.2.2 Calibrating the motor (Lifting)/ Checking the motor current (Lifting/ Transport/ Width).. 180
7.5.2.3 Calibrating the conveyor width.. 181
7.5.2.4 Board reference corner.. 183
7.5.2.5 Teaching the sensor.. 184
7.5.2.6 Adjust Shuttle.. 185
7.5.3 Changing the Conveyor Configuration.. 186
7.5.3.1 Changing the fixed conveyor rail width positions.. 186
7.5.3.2 Adjusting the fixed rail: Outer/ Right/ Left.. 187
7.5.3.3 Conveyor Settings in SIPLACE Pro and GUI.. 187
7.6 Analysis - Common Error List.. 188
7.7 Maintenance.. 189
7.8 Excercise: Conveyor System.. 189
8 Power Supply .. 193
8.1 Overview of the Switched Mode Power Supply SMPS.. 193
8.2 Wiring colour description.. 195
8.3 Voltage Overview Block diagrams.. 196
8.3.1 Circuit Diagram of Power Supply TX.. 196
8.3.2 300 V Intermediate Circuit Voltage for Main Axes.. 197
8.3.3 160 V Intermediate Circuit Voltage for Head Axes.. 198
8.3.4 42 VDC Switched and Unswitched.. 199
8.3.5 24 VDC Switched and Unswitched.. 200
8.3.6 28 VDC Unswitched.. 202
8.4 Overview of Fuse board FD:A1.. 203
8.5 Function Description of Individual Assemblies SMPS TX.. 204