00198168-02_Technical_Training_TX-Series_EN.pdf - 第6页
6 Technical Training SIPLACE TX-Series 10/2016 Table of Contents 6.2 Docking Station and COT Insert .. 158 6.3 Feeder Control Unit (FCU) .. 159 6.4 Tape Cutter .. 159 6.5 Reject plate on TX .. 160 6.6 Component S…
5Technical Training SIPLACE TX-Series 10/2016
Table of Contents
5.2.4.3 GUI – How to Perform a Vacuum Check.. 107
5.2.5 Power Control and Communication.. 108
5.2.5.1 CAN Bus Overview.. 109
5.2.5.2 MHCU General.. 110
5.2.5.3 DP drive Power supply.. 111
5.2.6 Board description.. 112
5.2.6.1 Intermediate Distributor Board Functions.. 112
5.2.6.2 Intermediate Distributor Board LEDs.. 113
5.2.7 Calibration.. 114
5.2.7.1 Calibration.. 114
5.2.7.2 Calibration Steps.. 116
5.2.8 Analyse.. 118
5.2.8.1 Error General Information.. 118
5.2.8.2 Vacuum Error.. 119
5.2.8.3 Star Axis Problem.. 120
5.2.8.4 Z Axis Problem.. 121
5.2.8.5 DP Drive Problem.. 122
5.2.8.6 Pick Up (Reject) Problem.. 123
5.2.8.7 Placement Quality Issue.. 123
5.2.9 Error List and Maintenance.. 124
5.2.9.1 Common Error List.. 124
5.2.9.2 Maintenance.. 125
5.2.10 Excercise: C&P20 P Head.. 127
5.3 Twin Head.. 130
5.3.1 Overview.. 130
5.3.1.1 Overview.. 130
5.3.1.2 Technical Data.. 131
5.3.1.3 Main Parts / Unit Overview.. 132
5.3.2 Reference Run.. 133
5.3.3 Placement Process.. 135
5.3.4 Vacuum System Overview.. 139
5.3.4.1 Vacuum System.. 139
5.3.4.2 Station Software Vacuum Check.. 139
5.3.5 Handling.. 140
5.3.6 Board Description.. 141
5.3.7 Calibration.. 143
5.3.7.1 Pre Calibration Procedure.. 144
5.3.7.2 Calibration Steps.. 146
5.3.8 Analyse.. 148
5.3.8.1 Error General Information.. 148
5.3.8.2 Vacuum Error.. 149
5.3.8.3 Z Axis Problem.. 149
5.3.8.4 DP Axis Problem.. 150
5.3.8.5 Nozzle Change Problem During Production.. 150
5.3.8.6 Pick Up Problem (High Reject Rate).. 151
5.3.8.7 Placement Quality Issue.. 151
5.3.9 Maintenance.. 152
5.3.10 Excercise: Twin Head.. 152
6 Component Supply.. 155
6.1 Change Over Table (COT).. 155
6.1.1 Location.. 155
6.1.2 Overview COT.. 155
6.1.3 COT Feeder Configuration.. 156
6.1.4 Height Adjustment.. 157
6 Technical Training SIPLACE TX-Series 10/2016
Table of Contents
6.2 Docking Station and COT Insert.. 158
6.3 Feeder Control Unit (FCU).. 159
6.4 Tape Cutter.. 159
6.5 Reject plate on TX.. 160
6.6 Component Supply Pneumatic & Electrical System.. 161
6.6.1 Overview Pneumatic System.. 161
6.6.2 Overview Electrical System.. 162
6.7 Nozzle Changer for C&P20 P/M2 / CPP and Twin Heads.. 163
6.7.1 Nozzle Changer Twin Head.. 164
6.8 Analysis - Common Error List.. 165
6.9 Excercise: Component Supply.. 165
7 Conveyor System.. 169
7.1 Main Overview.. 169
7.2 Specification.. 171
7.3 Conveyor Functionality.. 172
7.3.1 TX Board monitoring and clamping.. 172
7.3.2 Width adjustment.. 175
7.3.3 Reference run.. 175
7.3.4 PCB convoy mode.. 176
7.4 Overview Conveyor Electrical System.. 177
7.5 Parts Exchange / Settings / Calibration.. 178
7.5.1 Parts Exchange / Adjustment or Setting.. 178
7.5.2 Calibration after Repair / Adjustment.. 180
7.5.2.1 Explanation of the conveyor calibrations.. 180
7.5.2.2 Calibrating the motor (Lifting)/ Checking the motor current (Lifting/ Transport/ Width).. 180
7.5.2.3 Calibrating the conveyor width.. 181
7.5.2.4 Board reference corner.. 183
7.5.2.5 Teaching the sensor.. 184
7.5.2.6 Adjust Shuttle.. 185
7.5.3 Changing the Conveyor Configuration.. 186
7.5.3.1 Changing the fixed conveyor rail width positions.. 186
7.5.3.2 Adjusting the fixed rail: Outer/ Right/ Left.. 187
7.5.3.3 Conveyor Settings in SIPLACE Pro and GUI.. 187
7.6 Analysis - Common Error List.. 188
7.7 Maintenance.. 189
7.8 Excercise: Conveyor System.. 189
8 Power Supply .. 193
8.1 Overview of the Switched Mode Power Supply SMPS.. 193
8.2 Wiring colour description.. 195
8.3 Voltage Overview Block diagrams.. 196
8.3.1 Circuit Diagram of Power Supply TX.. 196
8.3.2 300 V Intermediate Circuit Voltage for Main Axes.. 197
8.3.3 160 V Intermediate Circuit Voltage for Head Axes.. 198
8.3.4 42 VDC Switched and Unswitched.. 199
8.3.5 24 VDC Switched and Unswitched.. 200
8.3.6 28 VDC Unswitched.. 202
8.4 Overview of Fuse board FD:A1.. 203
8.5 Function Description of Individual Assemblies SMPS TX.. 204
7Technical Training SIPLACE TX-Series 10/2016
Table of Contents
8.5.1 Main switch.. 204
8.5.2 Power Pack PS1-(330 VDC/ 160 VDC).. 204
8.5.2.1 Power Supply(SMPS) – Safety Indication.. 205
8.5.3 CAP1 - Capacitor Battery (Backup Capacitor).. 206
8.5.4 Power Pack PS2-PS3 and PS4.. 206
8.5.5 Power Supply (SMPS) - Measuring & Testing 300VDC.. 207
8.6 SMPS diagnostic.. 208
8.7 Safety control.. 209
8.8 Analysis - Common Error List.. 210
8.9 US option.. 213
8.10 Pneumatic System Overview.. 213
8.11 Excercise: Power Supply.. 215
9 Control and Communication.. 219
9.1 Communication Complete Overview.. 219
9.2 Machine Communication bus Overview.. 220
9.3 MGCU and MHCU.. 222
9.4 Box PC (Control Computer).. 223
9.5 CIN Box.. 224
9.6 Network Construction.. 225
9.7 Axis Control.. 225
9.8 FCU.. 226
9.9 Feeder Communication.. 227
9.10 VISION GigE.. 228
9.11 Analysis - Common Error List.. 230
9.12 Excercise: Control and Communication.. 231
10 Station Software Overviews.. 235
10.1 Station Software Start Page Overview.. 235
10.2 Overview Station Software Main Menus.. 236
10.3 User management and activity level rights.. 237
10.4 Editing a board with the station software.. 239
10.5 Machine Settings and Options Overview.. 240
10.6 Machine Software Options Overview.. 241
10.7 Maintenance GUI.. 242
10.7.1 General Maintenance GUI.. 242
10.7.2 Preventive Maintenance.. 242
10.7.3 Predictive Maintenance.. 245
10.7.4 Verification.. 245
10.7.4.1 Power Supply Diagnostics GUI.. 250
10.8 Embedded software (eSW) download.. 251
10.9 Station GUI Shuttle Extension.. 252
10.10 Excercise: Station Software Overviews.. 252
11 JTF-ML.. 255
11.1 JTF (JEDEC Tray Feeder) - General Overview.. 255
11.2 JTF (JEDEC Tray Feeder) - Technical Data.. 256
11.3 JTF (JEDEC Tray Feeder) - Operation .. 257