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5 Gantries SIPLACE 80S-20/F4/F4-6/F5 Service Manual 5.7 Exchanging the X -/Y-Trailing Cable Edition 09/99 5 - 34 5.7.6 .5 Y -Gantry: Loosening Ribbon Cables on the “Large Axis” Board Fig. 5.7.12 Removing the Cover on the…

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SIPLACE 80S-20/F4/F4-6/F5 Service Manual 5 Gantries
Edition 09/99 5.7 Exchanging the X-/Y-Trailing Cable
5 - 33
Undo the two M 4 socket hex cap screws on the bracket of the cable supply chain (see Fig. 5.7.10).
On the “Y-strain relief device” under the bracket, undo the 2 screws (size 3 Allen wrench) and remove the
horizontal reversing pin which relieves the strain (use size 1.5 Allen wrench as a drift punch).
Remove the “Y-strain relief device”. Afterwards the cable supply chain and the ribbon cable strand will be
loose.
Fig. 5.7.11 Loosening the Fasteners of the Protective Hose on the Y-trailing cable hanger and Removing the Protective Hose
Loosen the fasteners holding the protective hose at the trailing cable hanger (see Fig. 5.7.11), by pressing
the 3 pins into the slot area one after the other.
Remove the 3 pins and the thin rubber sheet under it and the single section of ribbon cable. Be careful not
to lose any parts.
Remove the protective hose:
NOTE
Do not cut the protective hose with scissors, otherwise fibers from the hose may get into the machine.
- Push the fabric protective hose together from the top (diameter will expand). Then, from the top, push
the protective hose from the cable/hose package down in the direction of the wrapped ribbon cable
connectors.
- Machine option F5 DCA: As described for the fabric protective hose, remove the polyester protection
by pulling it down.
Pull the ribbon cable package up out of the inside of the machine base.
If you only have to replace the protective hose, no further assembly work is required. In this case,
proceed to Section 5.7.7.1.
Pins
Y-trailing cable
hanger
Rubber sheet
and
piece of
ribbon cable
5 Gantries SIPLACE 80S-20/F4/F4-6/F5 Service Manual
5.7 Exchanging the X-/Y-Trailing Cable Edition 09/99
5 - 34
5.7.6.5 Y-Gantry: Loosening Ribbon Cables on the “Large Axis” Board
Fig. 5.7.12 Removing the Cover on the “Large Axis” Conversion Board" and Pulling Off the Plug-In Connectors
WARNING O O
Comply with the regulations on ESDs (see Section 1 of this service manual).
Remove the cover over the “Large Axis” conversion board (3 screws, size 2.5 Allen wrench).
Pull both ribbon cable connectors off the board.
Conversion board
“Large Axis”
2 cables from
the Y-trailing
Studs, fasteners
three M 3 socket
hex screws
for cover:
cable:
Unplug
connector
SIPLACE 80S-20/F4/F4-6/F5 Service Manual 5 Gantries
Edition 09/99 5.7 Exchanging the X-/Y-Trailing Cable
5 - 35
5.7.6.6 X-Gantry Area: Dismantling the Ribbon Cables and/or Pneumatic Hoses
Fig. 5.7.13 Loosening the Three Retaining Blocks (Holddown) Along the X-Axis
Remove the 3 holddowns from the X-axis (loosen two M3 socket hex cap screws holding each: see Fig.
5.7.13). Put down all of the components including the screws outside the X-gantry area, e.g. on the cover
of the input unit.
Fig. 5.7.14 Removing the Cover of the Pertinent Revolver Head
Comply with the regulations on ESDs (see WARNING below):
Dismantle the cover from the revolver head (4 or 5 screws, depending on the model; size 2.5 Allen wrench:
see Fig. 5.7.14). In the case of the S-20, it is dismantled from the pertinent revolver head.
3 holddowns for
X-trailing cable
Y-trailing cable
(dismantled)
Two M 2
Three M 3
Cover for
revolver head
M2
screws