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8 IC Head S IPLACE 80S-20/F4 Service Manual 8.3 Servicing W ork on the Z Axis Edition 01/97 8 - 14 ● Check th at you h ave rel eased t he z axis clampin g devi ce. The sl eeve m ust move e asily . If i t does not move ea…

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SIPLACE 80S-20/F4 Service Manual 8 IC Head
Edition 01/97 8.3 Servicing Work on the Z Axis
8 - 13
Key to Fig. 8.3.1
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See item 12 in Fig. 8.3.2 page 8 - 15
If the sleeve has been broken the head has to be repaired by Siemens because the ball bearings of the z-axis
may have been damaged, too. If the shaft seizes due to the ball bearings of the z-axis or the z-clamping the
head must always be repaired by a Siemens.
WARNING
!
This servicing work may only be carried out by authorized and trained personnel.
Remove the clip (item 7, Fig. 8.3.2 page 8 - 15) from the vacuum connector at the top of the sleeve.
Pull the vacuum hose off the vacuum connector (item 8).
Fix the sleeve removal mount to the lower end of the sleeve.
Firmly hold the sleeve and the sleeve removal mount and then loosen the hexagonal nut (item 9) at the top
of the sleeve using the size 13 open-ended spanner.
Using a 2 mm hexagon socket head spanner, loosen the fixing screw (item 5) on the clamping part
(item 6).
WARNING
!
Before you remove the sleeve, loosen the z axis clamping device by pressing the red push-button on the
solenoid valve for the z axis clamping device (see items 4 and A, Fig. 8.2.1 page 8 - 4).
Pull the sleeve down and out.
To reassemble the sleeve
Insert the new sleeve from the bottom.
1 Synchronizing disc Al 10 T2/26-0 2 Star with spring steel sheet
3 Friction wheel 4 Motor/tacho for dr axis
5 Motor/tacho for z axis 6 End position BERO
7 Synchroflex 6 T2/220 toothed belt 8 Mount
Mounting instructions
A Toothed belt tension: 190 Hz ± 5 Hz B The end face of the z motor must be flush with the mount
C Zero point correction value:
0.4 mm = 10 digits
D The end face of the BERO must be flush with the mount
8 IC Head SIPLACE 80S-20/F4 Service Manual
8.3 Servicing Work on the Z Axis Edition 01/97
8 - 14
Check that you have released the z axis clamping device. The sleeve must move easily. If it does not move
easily, the linear ball bearing may be defective (item 1, Fig. 8.3.2 page 8 - 15). If this is the case, return the
IC head to Siemens for repair.
Tighten the hexagonal nut (item 9, Fig. 8.3.2 page 8 - 15) at the top of the sleeve.
Firmly clamp the clamping piece (item 6, Fig. 8.3.2 page 8 - 15). Ensure it does not strike against the top or
the bottom when the sleeve is moved up and down. If necessary, center the clamping piece.
Check again that the sleeve moves easily when the z axis clamping device is deactivated. If it does not,
the problem may be caused because the precision shaft (item 4) and the sleeve are not aligned parallel to
one another.
Align the two parts as follows:
Push the sleeve until it reaches the top position.
Using a 2 mm hexagon socket head spanner, loosen the screw (item 3) on the clamping piece
(item 2). The precision shaft (item 4) will align itself.
Tighten the hexagon socket head screw (item 3) once more. The precision shaft is now aligned.
Re-establish the vacuum connector.
Set the zero point correction values for the z axis (see section 8.3.9) and the dr axis
(see section 8.4.4, page 8 - 17).
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PLEASE NOTE
The zero point correction is correct if the z axis is at the top mechanical stop and a value of - 10 digits for the
z position is displayed.
The zero point correction value should be between - 80 and - 120 digits. If this is not the case, you will have to
move the toothed belt slightly. The new zero point correction value can be calculated using the following equa-
tion:
ZPC
NEW
= ACTUAL - DESIRED + ZPC
OLD
([DPSOH
Position at the top mechanical stop = -15 (ACTUAL)
Desired value = -10 DESIRED)
ZPC
OLD
= - 110 digits
ZPC
NEW
= - 15 - (-10) + (- 110)
= - 15 + 10 - 110
=- 115
SIPLACE 80S-20/F4 Service Manual 8 IC Head
Edition 01/97 8.3 Servicing Work on the Z Axis
8 - 15
Key to Fig. 8.3.2
1 Linear ball bearing 2 Clamping piece
3 Hexagon socket head screw 4 Precision shaft 5 x 76.5
5 Hexagon socket head screw (2 mm) 6 Clamping piece
7 Clip 8 Vacuum connector
9 Hexagon nut 10 Anti-rotation lock
11 Bearing housing 12 IC head sleeve
5
4
3
2
1
6
9
8
7
10
11
12