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8 444C-E-OMA00-A02-05 Chapter 4 PRODUCTION 4-1 Production W ork Flow ................................................................................ 4-2 4-2 Before Production ............................................…

444C-E-OMA00-A02-06

3-2-7 Motion Setup.....................................................................................................3-11

3-2-8 Vacuum OFF .....................................................................................................3-12

3-3 Production Information ............................................................................. 3-13

3-3-1 Run Information.................................................................................................3-13

3-3-2 Stop Information................................................................................................3-14

3-3-3 Pick-up Information ...........................................................................................3-15

3-3-4 Reset.................................................................................................................3-16

3-4 Machine Adjustment................................................................................. 3-17

3-4-1 Returning to Origin............................................................................................3-17

3-4-2 Conveyor Width Adjustment ..............................................................................3-18

3-4-3 Board Transport.................................................................................................3-18

3-4-4 Nozzle Changing (Option).................................................................................3-19

3-4-5 Pick-up and Mounting Motions..........................................................................3-19

3-4-6 Input Check .......................................................................................................3-20

3-4-7 Output Check ....................................................................................................3-21

3-4-8 Axis Information ................................................................................................3-22

3-4-9 Recognition Device Maintenance......................................................................3-22

3-4-10 Ring Load Information.......................................................................................3-22

3-5 Machine Settings...................................................................................... 3-23

3-5-1 Switches for Adjustment....................................................................................3-23

3-5-2 Pick-up Position Learning .................................................................................3-24

3-5-3 Defective Nozzle ...............................................................................................3-24

3-5-4 Setting Time ......................................................................................................3-26

3-5-5 Customizing Operator Mode .............................................................................3-27

3-5-6 Setting Backlight ...............................................................................................3-28

3-5-7 Nozzle Position .................................................................................................3-28

3-6 Others....................................................................................................... 3-29

3-6-1 Explanations of Vacuum Sensor Functions.......................................................3-29

3-6-2 Vacuum Sensor Function Settings ....................................................................3-30

3-6-3 Vacuum Sensor Function Settings (on PT) .......................................................3-32

3-6-4 Operating Procedure against Chip Mount Error................................................3-33

3-6-5 Operating Procedure against Chip Eject Error..................................................3-34

3-6-6 Operating Procedure against Pick-up Instability Error ......................................3-35

3-6-7 Nozzle Clogging Error .......................................................................................3-36

3-6-8 Machine Adjustment Screen .............................................................................3-36

3-6-9 Recovery mount function against chip mount error

(Only when an optional pick-up sensor is available) .........................................3-37

3-6-10 Bad-component forced-ejection function

(Only when a bad-component forced-ejection unit is available) .......................3-39

3-6-11 Nonstop Production Function

(Only when an Optional Pick-up Sensor is Available) .......................................3-40

444C-E-OMA00-A02-05

Chapter

4 PRODUCTION

4-1 Production Work Flow ................................................................................ 4-2

4-2 Before Production....................................................................................... 4-3

4-2-1 Start-up Inspection..............................................................................................4-3

4-2-2 Checking Air Pressure ........................................................................................4-4

4-3 Starting Production..................................................................................... 4-5

4-3-1 Starting up Machine ............................................................................................4-5

4-3-2 Starting Operation ...............................................................................................4-6

4-3-3 Self-diagnosis......................................................................................................4-7

4-3-4 Return to Origin...................................................................................................4-8

4-4 During Production..................................................................................... 4-10

4-4-1 Information and Functions during Production ...................................................4-10

4-5 Production Stop........................................................................................ 4-11

4-5-1 Stop Operation..................................................................................................4-11

4-5-2 Information and Functions during Stop .............................................................4-13

4-6 Completion of Production ......................................................................... 4-14

4-6-1 Automatic Stop..................................................................................................4-14

4-6-2 Finishing Machine .............................................................................................4-14

Chapter

SETTING PRODUCTION MATERIALS

5-1 Setting Tape Feeders ................................................................................. 5-2

5-1-1 How to Set...........................................................................................................5-3

5-1-2 How to Remove...................................................................................................5-5

5-2 Supplying Chips during Production ............................................................ 5-7

5-2-1 Movement of Feeder Tables in Supplying Chips .................................................5-8

5-2-2 Supplying Chips to Tape Feeder .......................................................................5-10

Chapter

6 FILE OPERATION

6-1 Loading Data .............................................................................................. 6-2

6-2 Loading and Saving the Machine Parameter ............................................. 6-3

6-2-1 Loading the Machine Parameter .........................................................................6-3

6-2-2 Saving the Machine Parameter ...........................................................................6-4

6-3 File Operation of the Floppy Disk ............................................................... 6-5

Chapter

7 DATA MODIFICATION

7-1 Data Modification Menu.............................................................................. 7-2

7-2 PCB Data ................................................................................................... 7-3

7-3 Board Recognition Data ............................................................................. 7-4

7-3-1 Selecting REF .....................................................................................................7-5

7-3-2 Evolution Data.....................................................................................................7-6

7-4 Feeder Layout / Stock Data ........................................................................ 7-7

7-4-1 Occupancy ..........................................................................................................7-8

7-4-2 Complete Part Information ..................................................................................7-8

7-4-3 Angle Definition...................................................................................................7-9

7-5 Chip Data ................................................................................................. 7-10

7-5-1 Extension Chip Data .........................................................................................7-11

7-5-2 Selecting REF ...................................................................................................7-12

7-5-3 Detailed Chip Data............................................................................................7-12

7-6 Nozzle Arrangement Data ........................................................................ 7-13

7-7 Nozzle Stock Data (Option)...................................................................... 7-14

7-8 Block Attribute Data.................................................................................. 7-15

7-9 Mount Data............................................................................................... 7-16

7-10 Function Switch ........................................................................................ 7-17

7-11 Library Display.......................................................................................... 7-18

7-12 Data Check............................................................................................... 7-20

Chapter

8 TEACHING

8-1 Before Teaching.......................................................................................... 8-2

8-1-1 Recognition .........................................................................................................8-2

8-1-2 Lamp Value Adjustment Setting ..........................................................................8-2

8-2 Board Recognition Teaching ...................................................................... 8-3

8-2-1 Board Recognition...............................................................................................8-3

8-2-2 Flowchart of Board Recognition Teaching...........................................................8-3

8-2-3 Teaching Procedures ..........................................................................................8-4

8-3 Bad Mark Recognition Teaching................................................................. 8-9

8-3-1 Bad Mark Recognition.........................................................................................8-9

8-3-2 Flowchart of Bad Mark Recognition Teaching.....................................................8-9

8-3-3 Teaching Procedures ........................................................................................8-10

8-4 Chip Recognition Teaching....................................................................... 8-15

8-4-1 Chip Recognition...............................................................................................8-15

8-4-2 Flowchart of Chip Recognition Teaching...........................................................8-15

8-4-3 Before the Chip Recognition Teaching ..............................................................8-17

8-4-4 Teaching Procedures (Block Match Recognition) .............................................8-20

8-5 Teaching the Mount Position .................................................................... 8-26

8-5-1 Teaching the Mount Position .............................................................................8-26

8-5-2 Creating Procedure...........................................................................................8-27

8-6 Pickup Position Learning Teaching .......................................................... 8-34

444C-E-OMA00-A02-08