00197902-03_UM_X-Serie-S_EN.pdf - 第397页
User manual SIPLACE X-Series 7 Maintenance From software version 710.0 Edi tion 12/2016 7.1 Basic machine 397 7 7 7 7 7 * See also mainten ance display ** 3 shift operation. This value ap plies for 3 shift production (75…
7 Maintenance User manual SIPLACE X-Series
7.1 Basic machine From software version 710.0 Edition 12/2016
396
7.1.2 Maintenance intervals for major maintenance
7
7
CAUTION
For trained personnel only
These maintenance tasks may only be performed by specially trained personnel!
CAUTION
Filter elements
The specified maintenance intervals for checking and replacing the filter elements only
apply to the specified compressed air quality. The maintenance intervals would other-
wise be shortened accordingly.
Maintenance tasks for basic machine Duration
[min]
Each
week
Every 3
months
Every 6
months
Every 12
months
Check the safety features on machines with 3 (4) gan-
try(ies)
8 (10) X
Check and, where necessary, clean/replace the com-
pressed air filter
2X
Clean/ replace the cooling air filter 2 X
Clean/replace the head exhaust air filter 1 X
Clean the protective covers 2 X
Check/clean/replace the gas pressure springs on the
protective covers
4X
Check the guide rollers on the protective covers 4 X
Maintenance tasks on the component in-feed Duration
[min]
Each
week
Every 3
months
Every 6
months
Every 12
months
Function test of empty tape cutter 2 X
Grease the cutter 2 X
Clean the cutter 2 X
Grease the blades on the cutter 2 X
Grease the COT insert 1 X
Grease the locator bearing on the component trolley for
the X feeder
1X
Grease the centering bar on the component trolley/man-
ual table for the X feeder
1X
User manual SIPLACE X-Series 7 Maintenance
From software version 710.0 Edition 12/2016 7.1 Basic machine
397
7
7
7
7
7
* See also maintenance display
** 3 shift operation. This value applies for 3 shift production (7500 operating hours). Lon-
ger intervals can be planned for other shift structures. Please also observe the manu-
facturer's maintenance instructions.
Maintenance tasks on the camera systems Duration
[min]
Each
week
Every 3
months
Every 6
months
Every 12
months
Clean the IC and FC cameras 4 X
Clean the stationary 3D sensor module 2 X
Clean the PCB barcode scanner 2 X
Maintenance tasks for gantry Duration
[min]
Each
week
Every 3
months
Every 6
months
Every 12
months
Grease the X axis guide bearing 2 X*
Grease the Y axis guide bearing 2 X*
Clean the X axis linear guides 2 X
Clean the Y axis linear guides 2 X
Clean the X axis scale 2 X
Clean the Y axis scale 2 X
Maintenance tasks for conveyor Duration
[min]
Each
week
Every 3
months
Every 6
months
Every 12
months
Adjust the conveyor edges for DC 2 X
Clean and preserve the conveyor
▪ Hexagonal shafts
▪ Clamping surfaces on the basic carrier
▪ Ball recirculating spindle
▪ Guidance rail of width adjustment
▪ Linear guide rail for the conveyor sides
11 X
Maintenance tasks for vacuum pump Duration
[min]
Each
week
Every 3
months
Every 6
months
Every 12
months
Check/replace the filter insert 15 X**
Maintenance tasks for Smart Pin Support Duration
[min]
Each
week
Every 3
months
Every 6
months
Every 12
months
Clean the interface 2 X
Clean the pins 3 (per
5pins)
X
7 Maintenance User manual SIPLACE X-Series
7.2 Heads and nozzles From software version 710.0 Edition 12/2016
398
7.2 Heads and nozzles
7.2.1 Maintenance tasks for Multistar CPP
7
* See also maintenance display
Maintenance tasks for
Multistar CPP
(6 monthly or at 40 mill. components)
Duration
[min]
Each
week
Every 3
months
Every 6
months
Every 12
months
Prepare the placement head 2 X*
Replace the pressure control valve 3 X*
Maintenance tasks on vacuum-conducting parts
▪ Dismantle the screwed joint and the silencer
▪ Check/replace the silencer
▪ Dismantle the holding circuit
▪ Clean the holding circuit housing
▪ Replace the O-rings on the holding circuit housing
▪ Clean the screwed joint
▪ Fit the holding circuit, the silencer and the screwed
joint
8X*
Oil the Z-axis support roller 2 X*
Oil the Z axis linear guide 1 X*
Check/replace the DP vacuum hoses 1.5/hour X*
Clean the light barrier on the DP drive 15 X*
Oil the DP segment guide 4 X*
Oil the DP driver bearing 6 X*
Replace the filter disks 3 X*
Oil the star bearing 3 X*
Clean the component sensor 1 X*