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SIPLACE 80 S/ F/G Service M anual 7 Components Table Edition 04/97 7 - 1 7 Components Table
7 Components Table SIPLACE 80S/F/G Service Manual
Edition 04/97
7 - II
7.5.2.7 Replacing the Communications Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 - 31
7.6 Empty Tape Cutting Unit and Empty Tape Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 - 33
7.6.1 Tools and Spare Parts Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 - 33
7.6.2 Locating the Electrical Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 - 34
7.6.2.1 Checking the + 30 V Electric Circuit: Fuse, Plug Connections,
Motor Activation, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 - 34
7.6.2.2 Checking the Limit Switch and Cable Y637, Y638 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 - 35
7.6.3 Replacing Cables Y637 and Y638 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 - 37
7.6.4 Replacing the Lefthand or Righthand Limit Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 - 37
7.6.5 Checking and Setting the Cutting Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 - 37
7.6.6 Checking and Replacing the Cutter Wheel and Cutter Strip. . . . . . . . . . . . . . . . . . . . . . . . .7 - 38
7.6.7 Checking and Adjusting the Inclination of the Cutter Wheel. . . . . . . . . . . . . . . . . . . . . . . . .7 - 39
7.6.8 Checking and Adjusting the Pretensioning of the Cutter Wheel. . . . . . . . . . . . . . . . . . . . . .7 - 39
7.6.9 D.C. Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 - 42
7.6.9.1 Overview to Assist Further Fault Location:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 - 42
7.6.9.2 Replacement of the Motor Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 - 42
7.6.9.3 Checking the Functioning of the New Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 - 44
7.6.9.4 Checking the Cable Y559-W1 for Breaks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 - 44
7.6.9.5 Determining whether the Communications Unit or the Flap Opener Controller is Defective 7 - 44
7.6.10 Checking, Replacing and Tensioning the Cut Toothed Belt at the Cutter Wheel . . . . . . . . .7 - 45
7.6.11 Checking, Replacing and Tensioning the Endless Toothed Belt . . . . . . . . . . . . . . . . . . . . .7 - 47
7.6.12 Swivel Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 - 49
7.6.12.1 Checking the Swivel Movement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 - 49
7.6.12.2 Checking the Compressed Air Branch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 - 49
7.6.12.3 Replacing the Solenoid Valve or Compressed Air Cylinder . . . . . . . . . . . . . . . . . . . . . . . . .7 - 51
7.6.12.4 Adjusting the Swivel Movement, Replacing the Tension Springs. . . . . . . . . . . . . . . . . . . . .7 - 51
7.6.13 Empty Tape Channel: Checking and Replacing the Spring Bows . . . . . . . . . . . . . . . . . . . .7 - 53
7.6.14 Fitting and Aligning the Empty Tape Cutting Unit and Empty Tape Channel. . . . . . . . . . . .7 - 54
7.6.15 Concluding Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 - 55
7.7 Components Table Pneumatics, Components Table Compressed Air Supply . . . . . .7 - 57
7.7.1 Tools and Spare Parts Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 - 57
7.7.2 Fault Location: Control / Functioning of the Compressed Air Supply Module . . . . . . . . . . .7 - 57
7.7.2.1 Checking with the External Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 - 58
7.7.2.2 Testing with the Location Tester: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 - 58
7.7.3 Fault Location and Corr.: Compr. Air Unit and Comp. Table Pneum. System . . . . . . . . . . .7 - 59
7.7.3.1 Fault Location and Correction: Components Table Compressed Air Supply . . . . . . . . . . . .7 - 62
SIPLACE 80 S/F/G Service Manual 7 Components Table
Edition 04/97
7 - 1
7 Components Table
7 Components Table SIPLACE 80 S/F/G Service Manual
Edition 04/97
7 - 2