Xg系列调整手册.pdf - 第71页

3 Basic adjustments 3- 49 3. Head offset adjustments 4 Press the [Execute] button in the head offset adjustment dialog box. When the dialog box for component pickup appears, press the [OK] button. The head assembly moves…

Basic adjustments

3-48

3. Head offset adjustments

3.4 Adjusting the head offset of Heads 2, 4, 6 and 8

(YV100Xg family)

Follow these steps to adjust the head offset of Heads 2, 4, 6 and 8 (YV100Xg family)

using 16-pin SOP components.

Press the [Utilities] button to start the adjustment utility.

NOTE

For how to start the adjustment utility, see section 2.4 in Chapter 2.

Press the [Head Offset] button to open the head offset adjustment

dialog box.

Adjustment utility menu window

[Head Offset] button

27021-X9-G0

Select the adjustment conditions.

Head : Head 2, 4, 6 or 8

Comp. No. : 6 (16-pin SOP)

Camera : Digital Multi 1

Speed : 60

Head offset adjustment dialog box

Enter "11" in the Comp. No. combo box

Select "Head 3", "Head 5" or "Head 7" (YV100Xg family), or "Head 2" (YV88Xg)

27108-X9-00

NOTE

Head 1 cannot be selected for head offset adjustment since Head 1 is the reference position. If you select Head 1,

an alert message appears as shown below.

Alert message when Head 1 is selected

27109-X9-00

Basic adjustments

3-49

3. Head offset adjustments

Press the [Execute] button in the head offset adjustment dialog box.

When the dialog box for component pickup appears, press the [OK] button. The head

assembly moves to pick up a component and the confirmation dialog box appears.

Confirmation dialog box

27110-X9-00

Press the [OK] button to start the adjustment.

The head assembly moves and passes repeatedly over the multi-vision camera and the

head offset is automatically measured.

Progress bar during adjustment

27111-X9-00

Save the result of the head offset adjustment.

When the dialog box appears asking whether to save the result, press the [Yes] button

to save it.

Save confirmation dialog box

27112-X9-00

Continue the adjustments of other heads.

When the dialog box appears for dumping the component, press the [OK] button to

continue the adjustments. Select the head you want to next adjust and repeat the

same procedure.

Dig1 Confirmation Dig2 Confirmation

Analog camer

Confirmation check

Analog camer

Confirmation check

Analog camer

Confirmation check

Dig1 Confirmation Dig2 Confirmation

Analog camera1

YAMAHA MOTOR Co., Ltd IM Company Service Dept. V1.31(02/02/06)

onfirmation Check TYPE 71

onfirmation Check TYPE 72

onfirmation Check TYPE 73

Basic

Adjustment

Machine leveling

Measured on Machine Base

Space to the both sides

of Next machines

Measured the distance

between Pre./Next machines

<=5mm

71 High-Low>40

72 High-Low>70

73 High-Low>100

74 High-Low>130

Pick up/Mount

level

Pre.

onfirmation Check TYPE 74

YV100Xg-S / YV100Xg-F

V - R

[ ] Digi. Multi1 [ ] Digi Multi2 [ ] Ana. Single1

Date: / /

Run by: Checked by:

YV100Xg Installation Check Sheet(VGOS 1.0) -1-

Customer

Machine Type

S/N

Software Ver.

Camera Config.

Mch Config.

YTF80W(front) / YTF80W(rear) / ATS20 / ATS20H / W-ATS / Non

PCB conveyor height

Measured conveyor height

of Entrance/Exit side

Standards Check/Result

X: Y: mm/

Adjustment Item

Adj. Content

Adj./Chk. Metho

mm/m

Nextmm

Air resource pressure Adjust to black mark on cover 0.55 mpa(kgf/cm2)

mpa(kgf/cm2)

900mm±10mm Ent. Ext.

Main stoppe

upstream

400mm

Ext.Ent. Cen

Lft/Fix

Rig/Fix

Lft/Mo Rig/Mo

Lighting Level of

Moving Camera

Adjust the black level and lighting level

using

"Light Adjuster" in "Moving camera"

Blk.Lvl 8±

VR1,4,5 (BL+35)±1

VR2 (BL+40)±1,

VR3 (BL+7

)

Set the Glass PCB on the conveyor and

measure PCB height using TYPE72 of

head1

Disparity

<=±0.05mm

Moving Camera

Scale

Execute in "Moving Camera"

using Fid mark on GLASS PCB

Mark No1[Mch_Setup], Dist:1.5

10.0<=Scale<=10.6

Angle:0±0.5deg.

X: Y:

"Light Adj.2" :Milky side

Auto Adjust 128±2

Auto Adjust 40±2

Auto Adjust 120±2

Dig2:Y

Dig1:R

Lighting Level of

Single Camera

48.78±0.98(50mmsq.

)

34.18±0.68(35mmsq.)

Cam. Angle:0±1.0deg.

Multi Camera

Scale, Camera

correction

Using Glass QFP68pin

Comp No.11[Mch_Setup], Dist:3

Select "AdjustMode2"

Check "Scale_y", "Cam.Angle",

"Delta Pos.X" and "Delta Pos.Y"

Delta Pos. X<=±15um

Delta Pos. Y<=±15um

"Light Adj." :Bright side of 2 color

"Light Adj." :Write side

Dig1:X Dig2:X

Dig2:R

Dig1:Y

Rate 1±0.018

Angle:180±1.0deg.

Dig1:Y Dig2:Y

78.75±1.6(32mmsq.

)

105.2±2.0(45mmsq.)

127.1±2.0(54mmsq.)

Camera

Adjustment

Adjustment of

mounting accuracy

F. A. M. F.

Refer another sheet

Confirmation Check:

PCB Origin

Other

Adjustment

and Checking

Nozzle Change

ANCTEST:10min.

FNCTEST:10min.

No error

Discard Point

Feeder Plate Offset

Teaching "Locate Pin" in "Position"

Confirmation Check:

Teach using "Feeder Master Jig"

Confirmation Check:

Attach and Teach "Discard Box"

Confirmation Check:

Signal Check;

No impact to

sto

PCB transfer check:

Pre. Signal

Next Signal

System data back up

and Auto Mount data

Save the System Data after Adjustment

Confirmation Check:

Change back the setting

Back the setting of "AdjustMode"

Recordin

Line PCB

tarnsport

Execute the dry run and

check the PCB transfer and signal

<=±0.1mm/m

Conveyor Width

PCB height

Conveyor

Checking

Measure actual conveyor width

of Ent., Center and Exit side using calipers

approximately

170+0.5mm

Execute in "Vacuum level" for each

nozzle at each head

Set the Glass PCB on the conveyor

and check the gap using scale

approximately

0.5mm

"Light Adj." :Write side

Auto Adjust 40±2

Lighting Level of

Multi Camera

"Light Adj." :Bright side of 2 color

Auto Adjust 128±2

"Light Adj.2" :Milky side

Auto Adjust 120±2

Single Camera

Scale

Using Glass QFP68pin

Comp No.11, Dist:1/10 of F.O.V

Select "AdjustMode2"

Check "Scale_x", "Scale_y",

"Cam.posr" and "Rate"

Camera Camer

Pos.

Execute"Camera Pos." in "Multi camera

using Glass QFP68 pin

Execute this command

Head Offset

Execute "Head Offset" for head 2 to 8.using SO

Com

No.6 in

[

Mch Setu

on multi camera 1

Execute this command

Confirmation check on Multi cam.1

Black Level

VR1-5 Confirmation Check