Dual Simultaneous Programmable Pitch Rev 02.pdf - 第3页

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Table of Contents

Introduction ......................................................................................................................................... 1

1.1

Overview .................................................................................................................................. 1

1.2

Safety First ............................................................................................................................... 1

1.3

System Description .................................................................................................................. 1

1.4

System Components ................................................................................................................ 2

1.4.1

Linear Table ................................................................................................................ 2

1.4.2

Pitch Control Module ................................................................................................... 2

1.5

Specifications ........................................................................................................................... 2

Safety ............................................................................................................................................... 3

2.1

Overview .................................................................................................................................. 3

2.2

Safety First ............................................................................................................................... 3

2.2.1

Intended Use ............................................................................................................... 3

2.3

Basic Safety Precautions and Practices .................................................................................. 4

2.3.1

Safety of Personnel ..................................................................................................... 4

2.3.2

Material Safety ............................................................................................................ 4

2.3.3

Preventing Applicator and Workpiece Damage .......................................................... 5

2.4

Decommissioning ..................................................................................................................... 5

2.5

Disposal .................................................................................................................................... 5

2.6

Emergency Shutdown .............................................................................................................. 6

2.7

Safety Warning Labels ............................................................................................................. 6

Installation and Configuration ........................................................................................................... 7

3.1

Overview .................................................................................................................................. 7

3.2

Safety First ............................................................................................................................... 7

3.3

Tools and Materials Needed .................................................................................................... 7

3.4

Unpacking the DSPP................................................................................................................ 7

3.5

Adjusting Limit Sensor.............................................................................................................. 8

3.6

Adjusting Applicator Height ...................................................................................................... 9

3.7

Adjusting Applicator Pitch ...................................................................................................... 11

3.8

Adjusting Y-Tilt ....................................................................................................................... 11

3.9

Third Valve Option .................................................................................................................. 12

Dual-Simultaneous Programmable Pitch Owner’s Manual Table of Contents

3.9.1

Installing the Third Valve Option ............................................................................... 12

3.9.2

Adjusting Third Valve Option ..................................................................................... 14

3.10

Third Valve Macro Setup ........................................................................................................ 18

Operation ........................................................................................................................................... 24

4.1

Overview ................................................................................................................................ 24

4.2

Safety First ............................................................................................................................. 24

4.3

Tools and Materials Needed .................................................................................................. 24

4.4

Theory of Operation ............................................................................................................... 24

4.5

Production Setup .................................................................................................................... 25

4.5.1

Setup Travel Limits.................................................................................................... 25

4.5.2

Perform Calibration Routine ...................................................................................... 29

4.5.3

Changing Master Valve ............................................................................................. 38

4.5.4

Perform Characterization Process ............................................................................ 40

4.5.5

Setup Routine Instructions ........................................................................................ 49

Maintenance and Service ................................................................................................................. 60

5.1

Overview ................................................................................................................................ 60

Troubleshooting ................................................................................................................................ 61

6.1

Overview ................................................................................................................................ 61

6.2

Safety First ............................................................................................................................. 61

6.3

Troubleshooting Procedures .................................................................................................. 62

Parts Replacement ............................................................................................................................ 63

7.1

Overview ................................................................................................................................ 63

7.2

Safety First ............................................................................................................................. 63

7.3

Parts Ordering Information ..................................................................................................... 63

7.3.1

Placing Your Order .................................................................................................... 63

7.3.2

Shipping Instructions ................................................................................................. 64

7.4

Warranty ................................................................................................................................. 64

7.5

Credit and Exchanges ............................................................................................................ 64

7.5.1

Return Material Authorization .................................................................................... 64

7.6

Record Keeping ...................................................................................................................... 64

7.7

Unpacking and Inspecting Replacement Parts ...................................................................... 64

7.8

Cleaning and Inspection ......................................................................................................... 64

7.9

Spare Parts List ...................................................................................................................... 65

7.9.1

Spare Parts List for DSPP ......................................................................................... 65