Dual Simultaneous Programmable Pitch Rev 02.pdf - 第4页
Dual-Simultaneous Pr ogrammable Pitch Owner ’s Manual Table of Contents ii © 2024 Nords on Corporation 3.9.1 Installing the Third Va lve Option ............................................................................…
© 2024 Nordson Corporation i
Table of Contents
1
Introduction ......................................................................................................................................... 1
1.1
Overview .................................................................................................................................. 1
1.2
Safety First ............................................................................................................................... 1
1.3
System Description .................................................................................................................. 1
1.4
System Components ................................................................................................................ 2
1.4.1
Linear Table ................................................................................................................ 2
1.4.2
Pitch Control Module ................................................................................................... 2
1.5
Specifications ........................................................................................................................... 2
2
Safety ............................................................................................................................................... 3
2.1
Overview .................................................................................................................................. 3
2.2
Safety First ............................................................................................................................... 3
2.2.1
Intended Use ............................................................................................................... 3
2.3
Basic Safety Precautions and Practices .................................................................................. 4
2.3.1
Safety of Personnel ..................................................................................................... 4
2.3.2
Material Safety ............................................................................................................ 4
2.3.3
Preventing Applicator and Workpiece Damage .......................................................... 5
2.4
Decommissioning ..................................................................................................................... 5
2.5
Disposal .................................................................................................................................... 5
2.6
Emergency Shutdown .............................................................................................................. 6
2.7
Safety Warning Labels ............................................................................................................. 6
3
Installation and Configuration ........................................................................................................... 7
3.1
Overview .................................................................................................................................. 7
3.2
Safety First ............................................................................................................................... 7
3.3
Tools and Materials Needed .................................................................................................... 7
3.4
Unpacking the DSPP................................................................................................................ 7
3.5
Adjusting Limit Sensor.............................................................................................................. 8
3.6
Adjusting Applicator Height ...................................................................................................... 9
3.7
Adjusting Applicator Pitch ...................................................................................................... 11
3.8
Adjusting Y-Tilt ....................................................................................................................... 11
3.9
Third Valve Option .................................................................................................................. 12
Dual-Simultaneous Programmable Pitch Owner’s Manual Table of Contents
ii © 2024 Nordson Corporation
3.9.1
Installing the Third Valve Option ............................................................................... 12
3.9.2
Adjusting Third Valve Option ..................................................................................... 14
3.10
Third Valve Macro Setup ........................................................................................................ 18
4
Operation ........................................................................................................................................... 24
4.1
Overview ................................................................................................................................ 24
4.2
Safety First ............................................................................................................................. 24
4.3
Tools and Materials Needed .................................................................................................. 24
4.4
Theory of Operation ............................................................................................................... 24
4.5
Production Setup .................................................................................................................... 25
4.5.1
Setup Travel Limits.................................................................................................... 25
4.5.2
Perform Calibration Routine ...................................................................................... 29
4.5.3
Changing Master Valve ............................................................................................. 38
4.5.4
Perform Characterization Process ............................................................................ 40
4.5.5
Setup Routine Instructions ........................................................................................ 49
5
Maintenance and Service ................................................................................................................. 60
5.1
Overview ................................................................................................................................ 60
6
Troubleshooting ................................................................................................................................ 61
6.1
Overview ................................................................................................................................ 61
6.2
Safety First ............................................................................................................................. 61
6.3
Troubleshooting Procedures .................................................................................................. 62
7
Parts Replacement ............................................................................................................................ 63
7.1
Overview ................................................................................................................................ 63
7.2
Safety First ............................................................................................................................. 63
7.3
Parts Ordering Information ..................................................................................................... 63
7.3.1
Placing Your Order .................................................................................................... 63
7.3.2
Shipping Instructions ................................................................................................. 64
7.4
Warranty ................................................................................................................................. 64
7.5
Credit and Exchanges ............................................................................................................ 64
7.5.1
Return Material Authorization .................................................................................... 64
7.6
Record Keeping ...................................................................................................................... 64
7.7
Unpacking and Inspecting Replacement Parts ...................................................................... 64
7.8
Cleaning and Inspection ......................................................................................................... 64
7.9
Spare Parts List ...................................................................................................................... 65
7.9.1
Spare Parts List for DSPP ......................................................................................... 65
© 2024 Nordson Corporation 1
1 Introduction
1.1 Overview
The Dual-Simultaneous Programmable Pitch (DSPP) is a programmable valve pitch system that can be
mounted onto the Select Coat SL-1040 Conformal Coating System. The DSPP allows two of the same
coating applicators to be installed and operated simultaneously, coating two parts at the same time. The
pitch, or distance between coating applicators, is programmed and adjusts automatically at changeover,
greatly reducing the setup time due to adjustments and validation.
The DSPP is ideal for applications with the following requirements:
• High product mix with different widths (e.g., multiple different boards with different widths)
• High frequency of width changing
• Labor reduction (e.g., Some of the products require 0.5-hour changeover. The DSPP can
change every several seconds, which dramatically reduces cost on staff, shifts, and labor.)
1.2 Safety First
Operation of the Dual-Simultaneous Programmable Pitch involves mechanical devices and electrical
power. It is essential that every person servicing or operating the DSPP fully understands all hazards,
risks, and safety precautions. See Section 2 - Safety for additional information.
1.3 System Description
The DSPP consists of the following:
• Linear Table
• Pitch Control Module
Item Description
1 Linear Table
2 Pitch Control Module
Figure 1-1 Dual-Simultaneous Programmable Pitch
1
2