SIPLACE X-Series (SIPLACE X-Series S, from SC 708.1) Edition 05/2015 EN User manual.pdf - 第260页
4 Setting up and commissioning User manual SIPLACE X-Series 4.6 Commissioning the machine From software ver sion 708.1 Version 05/2015 260
User manual SIPLACE X-Series 4 Setting up and commissioning
From software version 708.1 Version 05/2015 4.6 Commissioning the machine
259
4.6 Commissioning the machine
4.6.1 Commissioning the machine at the customer's premises
Check all modules for correct seating.
Wipe off the linear guide rails with a lint-free cloth before removing the shipping braces for the
X/Y axis. Do not use any solvents (see section 4.3.10
, page 255).
Switch on the machine and perform a reference run.
Copy the placement program onto the computer and test it.
Check the machine zero point after a period of warming up of 3 - 4 h.
Get the customer's operating personnel to equip the feeder modules according to the cus-
tomer's placement program.
Instruct them in handling the feeder modules using the JobGuide.
Check all customer-specific installed options (in particular software) for good functioning and
order any necessary spare parts using the order form or by fax.
After installing the machine, perform Y mapping.
4.6.2 Instructing the customer's personnel
Explain all customer-specific installed options, in particular software / software compatibility.
Explain programming of the program editors on the line computer / SIPLACE Pro.
Instruct the operators and line engineers in using the station software.
Explain about password protection.
Instruct the customer's personnel according to the user manual and the preventive mainte-
nance.
4.6.3 A test run or starting production
Test the line using the test PCB or a PCB provided by the customer.
Record the customer product and performance data, prepare the data and document the data
in the installation report.
Secure the data and give the customer security copies.
4 Setting up and commissioning User manual SIPLACE X-Series
4.6 Commissioning the machine From software version 708.1 Version 05/2015
260
User manual SIPLACE X-Series 5 Working with the machine
From software version 708.1 Version 05/2015 5.1 Staff profiles
261
5 Working with the machine
This chapter contains a number of subjects that are intended to help you during your daily work
on a SIPLACE line. For example, you are provided with preventative measures that you can take
to minimize the down time on the machine to obtain the highest possible level of efficiency for the
SIPLACE line during production.
5.1 Staff profiles
5
5.1.1 Operator level "Production"
5.1.1.1 Tasks
The operating and maintenance personnel should be given the following tasks:
– Checking the assignment of components to the feeder modules
To do this, a setup check is to be carried out several times a day, preferably at the start
of a shift, to make sure that the correct components are set up.
– Supplying the feeder modules with sufficient components
– Promptly refilling the components and splicing the tapes
– Promptly emptying the cover foil container (e.g. after each splicing procedure)
– Checking to make sure that the components are in their correct pickup positions (see fig. 5.13
- 1)
– Checking the flow of material to the PCBs on the input and output conveyor
– Checking the setup quality
– Random sampling of the PCBs before they enter the soldering furnace.
– Observing the ESD regulations
PLEASE NOTE
Correct usage with qualified personnel
Incorrect usage poses a risk to life and limb and a risk of damage to equipment.
Only appropriately qualified personnel may put the machine into operation, operate
it or perform work to the machine. You will find further information
about this in section 1.2.5
, page 33.
Evidence of these qualifications must be obtained in training or instructions of per-
sonnel. These instructions must be given by personnel trained and authorized by SI-
PLACE. For an overview of the training courses, refer to section 1.4
, page 37.