M3plus_OperationManual_e.pdf - 第252页

2 - 7 2 Ho w to handle and operate the TSF1 LCD display The LCD display shows the following status of the TSF1. LCD display Character string Display Status display description [ASCIAOLE] [ORG] [ID:1] [-143.000] Status di…

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How to handle and operate the TSF1

2.4 Manual operations

NOTE

You can manually operate the TSF1 to return the shuttle to the origin position or to move it to the tray

replacement position. Use these operations in the following cases.

[Example 1]

When replacing the tray before the specified number of components has been mounted:

In normal operation, when all components on the tray run out, the TSF1 detects this and the shuttle

automatically moves to the tray replacement position where you can replace the empty tray with a

new tray. For example, if only half of the full number of components remain on the tray and those

components are all used up before the specified number of components is mounted, a pickup error

will occur. If this happens, you must manually move the shuttle to the tray replacement position to

replace the empty tray with a new tray.

[Example 2]

When moving the shuttle during maintenance or inspection:

When you want to move the shuttle to spread grease after applying it to the shuttle axis or to check

for abnormal noise or vibration during inspection, use the JOG operation.

Operation panel switch description

ENTER button

ID setting dial

JOG button

SELECT button

LCD (Liquid crystal display)

Operation switch panel

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SELECT button

Use this button to select the manual operation. Select "SET" to move the shuttle to the tray

replacement position or "ORG" to return the shuttle to the origin.

ENTER button

Press this button to perform the manual operation selected with the SELECT button. (The selected

operation is entered the first time you press this button, and is run the second time you press it.)

JOG button

1. Moves the shuttle in JOG mode.

Pressing the [▲] button moves the shuttle toward the work position (mounter side).

Pressing the [▼] button moves the shuttle toward the tray replacement position (TSF1 operation

switch panel side).

CAUTION

The JOG buttons and ENTER button are disabled during emergency stop or automatic

operation or when the head (Z-axis) of the mounter is at a point lower than the specified height.

2. Adjusts the LCD backlight brightness.

When the mounter power switch is turned on, the LCD (liquid crystal display) shows the TSF1

software version information for about 2 seconds. During this period, pressing the JOG button

once enters the adjustment mode for LCD backlight brightness. The brightness can be adjusted in

32 steps. Press the [▲] button to make the display darker, or press the [▼] button to make it

brighter.

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How to handle and operate the TSF1

LCD display

The LCD display shows the following status of the TSF1.

LCD display

Character string Display Status display description

[ASCIAOLE] [ORG]

[ID:1] [-143.000]

Status display

(#1 to #8 from left to right)

Manual operation setting display

ORG: Return to origin

SET: Move to tray replacement position

OK?: Confirmation display

Shuttle axis coordinateID number

None

No alarm (normal operation)

ROM error

Sensor wiring is broken.

Power supply voltage is too high.

Power supply voltage is too low.

Initialization error

Servo error

Servo error (nanosecond stop)

Over speed

Regenerative voltage is higher than specified

Return-to-origin error

Deviation counter OVF

Absolute value counter sign inverted

Thrusting movement completed before reaching current limit

Z-axis is at a safe height. (JOG movement permitted)

Z-axis is at an unsafe height. (JOG movement not permitted)

Amplifier operation completed.

Amplifier operation incomplete.

Amplifier in-position status (within range)

Amplifier in-position status (outside range)

Amplifier alarm

Amplifier no alarm (normal operation)

Servo ON status

Servo OFF status

Over amplifier software limits or hardware limits

Within amplifier software limits or hardware limits

Error in amplifier command error

No error in amplifier command (normal operation)

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How to handle and operate the TSF1

2.5 Production

The basic procedure for production using the TSF1 is explained below.

NOTE

For information about how to create tray component data, refer to Chapter 3, "Creating the PCB data", in the M

CUBE PLUS operation manual.

Set the component tray on the shuttle of the TSF1.

1.To continue the previous production, start it without resetting the component

count. (The component count is stored in memory.) When you use a new tray and

want to reset the component count, press the [TrayCnt] button on the Setup screen

and clear the component count.

2.If you want to start picking up a component from the specified position on the tray,

open the [Parts]-[Tray] tab and, in the "Current Pos. X" and "Current Pos. Y" fields,

set the position from which to start picking up a component.

Current Pos. XY

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Start the production.

1.The production starts by picking up the components from the component count

position that was stored in memory when the previous production ended or from

the newly specified position on the tray.

2.When the last component has been picked up, a "tray empty error" is issued and

the mounter stops while the last component is still picked up by the head. The

shuttle then automatically moves to the tray replacement position and production is

temporarily stopped.

Replace the component tray.

After pressing the emergency stop button on the TSF1, open the upper safety cover

and replace the component tray with a new one.

Resume the production.

Close the upper safety cover and release the emergency stop button. Then press the

[READY] button on the mounter to reset the emergency stop and press the [START]

button to resume production. The component count is cleared automatically.

NOTE

If you want to finish the production after mounting the tray component that was last picked up (without replacing

the tray), follow the steps below.

1.A "tray empty error" is issued when the last tray component has been picked up.

2.Press the [ERROR CLEAR] button on the mounter.

3.Press the [START] button to resume production.

4.The last tray component is mounted on the PCB. In this case, a component pickup

error will occur in the next pickup cycle because the component count is

automatically cleared.