YSM20R_YSM20WR_Mainte_E.pdf - 第33页
Chapter 1 Maintenance Contents 1. Maintaining machine per formance 1-1 1.1 Essential conditions and working environment 1-1 1.2 Importance of periodic inspections and cleaning 1-2 1.3 Importance of appropriate humidity m…
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Introduction
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Option : Maintenance list
S: InSpection C: Cleaning L: Lubrication E: Replacement ( ): Procedure required only when a problem exists.
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NOTE
For details about the maintenance work of the options, see "Z:LEX (YSM20R/YSM20WR) Option Manual".
Section Unit name Check items Daily Weekly Monthly 3 Mon. 6 Mon. 1 Year 2 Years 3 Years
Feeder
exchange
carriage
Feeder exchange
carriage
Feeder prate
clamp unit
SC
Positioning
section
CL
Guide rail cover
clamp
(Carriage for ZS)
CL
cATS10
sATS30
common
Pallet Pallet condition S(E)
Pallet / Magazine
set
Set condition S
Magazine
Magazine condition
S(E)
Magazine set area
Magazine set
area
SC
Sensor area Sensor condition S
AZ-axis
Ball screw CL
Guide CL
AH-axis
Guide CL
Cam rail CL
AT-axis
Ball screw CL
Guide CL
sATS30NS
Pallet Pallet condition S(E)
Pallet / Magazine
set
Set condition S
Magazine
Magazine condition
S(E)
Magazine set area
Magazine set
area
SC
Sensor area Sensor condition S
AZ-axis
Ball screw CL
Guide CL
AH-axis
Guide CL
Cam rail CL
AT-axis
Ball screw CL
Guide CL
AHS-axis
Guide CL
Ball guide CL
Rack & Pinion CL
Shutter Ball guide CL
Chapter 1 Maintenance
Contents
1. Maintaining machine performance 1-1
1.1 Essential conditions and working environment 1-1
1.2 Importance of periodic inspections and cleaning 1-2
1.3 Importance of appropriate humidity management 1-2
2. Preparing for maintenance tasks 1-3
2.1 Consumable parts 1-3
2.1.1 HM head unit 1-3
2.1.2 FM head unit 1-4
2.1.3 Replaceable parts for all models 1-5
2.2 Replaceable parts 1-9
2.2.1 HM head unit 1-9
2.2.2 FM head unit 1-10
2.2.3 Conveyor/Base 1-11
2.3 Maintenance tools 1-12
2.3.1 Cleaning tools 1-12
2.3.2 Lubricating tools and grease 1-14
2.3.3 Special tool 1-16
2.4 Required tools 1-17
1-1
1
Maintenance
1. Maintaining machine performance
The most important condition essential for maintaining the performance of the machine you purchased is
using it under good environmental conditions. Performing daily maintenance and periodic inspections is also
absolutely essential.
1.1 Essential conditions and working environment
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Air
Item Description
Air pressure
Supply air pressure: 0.45MPa or more
Setting air pressure: 0.40MPa (0.39MPa to 0.41MPa)
Air
consumption
(ANR)
YSM20R
HM head (1-beam type) : 130L/min(ANR) (average), 290L/min(ANR) (max.)
HM head (2-beam type) : 240L/min(ANR) (average), 340L/min(ANR) (max.)
FM head (1-beam type) : 80L/min(ANR) (average), 280L/min(ANR) (max.)
FM head (2-beam type) : 140L/min(ANR) (average), 320L/min(ANR) (max.)
YSM20WR
HM head (2-beam type) : 240L/min(ANR) (average), 340L/min(ANR) (max.)
FM head (2-beam type) : 140L/min(ANR) (average), 320L/min(ANR) (max.)
Use conditions
Air hose with inner diameter of 8 mm or more should be used.
Clean air passed through air dryer and air filter should be used.
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Power
Item Description
Power supply 200/208/220/240/380/400/416VAC (±10%), 3-phase AC line
Frequency 50 Hz or 60 Hz
Power supply capacity 10.4kVA
Average
power
consumption
YSM20R
TypePV: 1.9kW
TypeSV: 1.8kW
YSM20WR 1.9kW
Power supply connection Power cable conductor cross-section area: 6 mm
2
minimum
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Environment
Item Description
Noise Complies with EN61000-6-2 standard.
Humidity 20 to 80% (no condensation), optimal range: 50 to 60%
Temperature Functions guaranteed within 15 to 35°C. Machine precision guaranteed within 20 to 28°C.
Overvoltage category Category III
Pollution degree Degree 2
Altitude 1000 m or less above sea level
Installation
Flat level location sturdy enough so no vibration occurs during operation.
Wooden floors in particular are unsuitable.
Required floor flatness
When using feeder exchange carriages on the front and rear sides of the machine, the
flatness of the floor must be within 10 mm, including the area directly under the machine.
Floor load-bearing strength 850 kg/m
2
or more
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NOTE
When using an industrial humidifier as static electricity prevention measures, be sure to refer "1.3 Importance of
appropriate humidity management", and comply it.