YSM20R_YSM20WR_Mainte_E.pdf - 第76页

3-15 3 Periodic maintenance items 4 Apply grease. 1. As shown in the figure on the right, move the head unit to one side manually so that the grease nipple can be seen. 2. The grease nipple at the center of those aligned…

3-14

Periodic maintenance items

2.1 X-axis

This section explains the X-axis inspection, cleaning, and lubrication procedures. For details regarding

lubrication points and the lubrication types, see "Chapter 5 Lubrication points". The user must provide the

grease gun (standard nozzle and bent type nozzle) and the prescribed grease (NSL).

2.1.1 Cleaning and greasing X-axis ball screw

Prepare for work.

1. Take off all accessories susceptible to the

magnetic fields, such as a wristwatch

and/or magnetic ID card.

2. Press the emergency stop button and

then open the machine safety cover.

3. Detach the carriage if the machine is the

carriage type.

4. Place a square cloth on the Y-axis linear

area and the push-up plate.

Remove the grease spattering

prevention cover.

Remove the X-axis grease spatter prevention

cover.

1. Use a Phillips screwdriver to remove the

screws that secure the grease spattering

prevention cover (right side when viewed

from the head).

Loosen the screws on the left side lightly.

2. Move the head to the left and pull out

the grease spattering prevention cover

toward the right to remove it.

TIP

Reattach the X-axis grease spatter prevention cover by

reversing the above removal procedure. Attach by

pressing the end of the cover which is at motor side.

Clean the ball screws.

1. Grasp the handle and move the head

unit to one end.

2. Wipe away the old grease and dirt from

the ball screw with a lint-free cloth.

3. Move the head unit to the opposite end,

then wipe the opposite-side ball screw.

NOTE

When cleaning the ball screw, carefully clean its

groove area as well. Be sure that the cloth, etc., being

used to clean the ball screw does not produce lint, etc.

Removing the spatter prevention cover

Step 2

Grease spattering

prevention cover

Cover securing screws

53320-KMK-00

Cleaning the ball screw

Step 3

Cloth

Ball screw

53321-KMK-00

3-15

Periodic maintenance items

Apply grease.

1. As shown in the figure on the right, move

the head unit to one side manually so

that the grease nipple can be seen.

2. The grease nipple at the center of those

aligned at 3 locations is the ball screw

nipple. Use a grease gun (standard type)

to inject the prescribed grease at the

grease nipple.

NOTE

Inject until the grease begins to seep out from the gap.

Wipe off the excess grease.

1. Grasp the handle and move the head

unit to one end.

2. Wipe all excess grease from the ball

screw and nut end faces.

3. Move the head unit to the opposite end

and wipe all excess grease from the

opposite-end ball screw and nut end

faces.

Perform a warm-up.

1. Remove the square cloth.

2. Reattach the spatter prevention cover.

3. Close the machine safety cover and

cancel the emergency stop. Attach the

carriage if the machine is the carriage

type.

4. Open the "Warm-up" screen and perform

the warm-up operation for approximately

8 minutes.

Check the grease condition.

1. After stopping warming up, press the

emergency stop button and then open

the machine safety cover.

2. Remove the anti grease splatter cover.

3. Wipe the grease accumulated on the

ball screw and ball screw end surface.

4. Attach the anti grease splatter cover.

CAUTION

Repeat Steps 6 and 7 until grease accumulations no

longer occur. Beginning production with grease

accumulations present could cause the grease to

splatter.

Applying grease

Step 4

Grease nipple (center)

Grease gun (standard type)

53322-KMK-00

Wiping off the excess grease

Step 5

Excess grease

53323-KMK-00

3-16

Periodic maintenance items

2.1.2 Cleaning and lubricating X-axis guide

Prepare for work.

1. Take off all accessories susceptible to the

magnetic fields, such as a wristwatch

and/or magnetic ID card.

2. Press the emergency stop button and

then open the machine safety cover.

3. Detach the carriage if the machine is the

carriage type.

4. Place a square cloth on the Y-axis linear

area and the push-up plate.

Clean the guide.

1. Grasp the movement handle and move

the head unit to one end.

2. Using lint-free cloth, wipe the old grease

and soiling on the entire guide.

3. Move the head unit to the opposite side,

then clean the opposite-side guide.

Inject the grease.

Using a grease gun (standard type), inject

the prescribed grease (NSL) at the X-axis

guide's grease nipples (4 nipples).

Spread the grease.

Move the head unit left and right several

times manually to spread the grease.

NOTE

The grease you have injected through the nipple oozes

to the guide when moving the axis.

Wipe off the excess grease.

Wipe off the excess grease from both ends

of the guide.

Apply the grease again.

Repeat Steps 3 to 5 twice again.

After that, visually check that the grease is

applied to the entire guide.

Perform a warm-up.

1. Remove the square cloth.

2. Close the machine safety cover and cancel the emergency stop. Attach carriage if the machine is

the carriage type,

3. Open the "Warm-up" screen and perform the warm-up operation for approximately 8 minutes.

4. After stopping warming up, press the emergency stop button and then open the machine safety

cover.

5. Wipe the grease accumulated on the guide end surface.

CAUTION

Repeat Step 7 until grease accumulations no longer occur. Beginning production with grease accumulations present

could cause the grease to spatter.

Cleaning the guide

Step 2

Cloth

Guide

53324-KMK-00

Injecting the grease

Step 3

Grease gun

(standard type)

53325-KMK-00