00197369-02_AI_PPW_2te_Reihe_X-Serie-S_de_en.pdf - 第94页
Installation X3 S / X4 S - Installing the NC Row 2 3.2.4 Location 2 with WPC and Twin/CPP 94 NC Row 2 - NC in Front of MTC 2/WPC PPW 2te R eihe - PPW vor MTC 2/WPC 3.2.4.3 3 . 2 . 4 . 3 P r e p a r in g t h e C o m p r e…
Installation
3.2.4 Location 2 with WPC and Twin/CPP X3 S / X4 S - Installing the NC Row 2
NC Row 2 - NC in Front of MTC 2/WPC PPW 2te Reihe - PPW vor MTC 2/WPC 93
Installation position for basic assembly
3.2.4.2
3.2.4.2 Removing the NC Row 1
Removing the NC Row 1
Before you can fit the basic assembly for the nozzle changer row 2 and connect the nozzle changer, you
need to remove the nozzle changer in row 1.
► Unplug the connection cable and the compressed air line and then place the nozzle changer to one
side.
► Expose the connection cables x1*b, x1*c and x1*d.
Fixture points on COT insert
The installation place for the basic assembly is behind the
first row of nozzle changers. This basic assembly is fixed
by the middle fixture points on the left and right (1) to the
COT insert support.
Basic assembly and installation point
1. Installation point for nozzle magazine assembly
2. Support plate for W5 magazine
3. Groove for guiding the compressed air line for the
nozzle changer stations
4. Fixture points for the basic assembly on left and right
Nozzle changer in row 1
► Remove the fastening screws at (1) to (2).
Installation
X3 S / X4 S - Installing the NC Row 2 3.2.4 Location 2 with WPC and Twin/CPP
94 NC Row 2 - NC in Front of MTC 2/WPC PPW 2te Reihe - PPW vor MTC 2/WPC
3.2.4.3
3.2.4.3 Preparing the Compressed Air Connection
Preparing the Compressed Air Connection
To connect the second nozzle changer, you need to branch off the line to the nozzle station.
► Use diagonal cutters to cut the supply line to the nozzle station about 5 cm behind the Y coupling (2).
► Fit a Y coupling to the original line leading to the nozzle station (2A).
► Fit the branch line leading to the nozzle station (2B) into the corresponding connection on the Y cou-
pling.
► Plug the line leading to NC2 into the remaining connection on the Y coupling when installing the NC2.
3.2.4.4
3.2.4.4 Installing the Basic Assembly
Installing the Basic Assembly
Fixing the basic assembly
► Position the basic assembly at its installation point.
► Use the outer holes on the basic assembly to fix it onto the COT insert support (1) and (2).
Original state of compressed air connection
1. Line to NC 1
2. Cutting point for line to nozzle station
2A: Original line to nozzle station
2B: Branched line to nozzle station
Installation
3.2.4 Location 2 with WPC and Twin/CPP X3 S / X4 S - Installing the NC Row 2
NC Row 2 - NC in Front of MTC 2/WPC PPW 2te Reihe - PPW vor MTC 2/WPC 95
3.2.4.5
3.2.4.5 Checking the Height
Checking the Height
After installation, check the height of the basic assembly and of the mount for the nozzle station. You
also need to check the height of the W5 magazine support for configurations with SPS.
► For better access when measuring on the outer side, push the placement head inwards.
► Move the gantry so that the placement head is roughly on the planned nozzle changer position.
Checking the height of the basic assembly and the mount for the nozzle station
Checking the height of the W5 magazine support
NOTICE
Avoid scratching the magnetic strip.
Make sure that the tip of the measuring scale does not touch the magnetic strip, as this might
scratch it!
Checking the height (mount for nozzle changer row 2 on
X4i S representing the measuring principle)
► Position the measuring scale vertically onto the top
edge of the X axis lower linear guide at (1) and meas-
ure the distance to the basic assembly contact sur-
face (2) or the mount for the nozzle station.
⇨ The ideal measurement value is 150.0 mm +/- 0.2
mm for the distance to the basic assembly, and
139.0 mm +/- 0.2 mm for the distance to the mount
for the nozzle station.
► If the distance is smaller, you will need to remove the
shim plates from under the contact surfaces and re-
peat the measurement.
Checking the height of the W5 magazine support
If the height of the basic assembly is correctly set to
150.0 mm +/- 0.2 mm, you will need to check the height
of the W5 magazine support.
► Position the measuring scale vertically onto the con-
tact surface of the basic assembly (1) and measure
the distance to the contact surface of the W5 maga-
zine (2).
⇨ The ideal measurement value is 77 mm +/- 0.2
mm.
► If the distance is outside the tolerance range, insert or
remove shim plates as required.