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1 - 6 S tudent Guide Course Contents Advanced Level 1 Edition 02/2005 6 Overview available media Doculist Siplace X-Serie Part number User Manual Siplace X German User Manual Siplace X English Sitest Software description…
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Student Guide Advanced 1
Edition 02/2005 Course Contents Advanced Level 1
5
Preventive Maintenance: 0
– Maintenance Schedule
– Equipment and tools needed for Maintenance
– Maintenance work every shift
– Maintenance work every week
– Maintenance work every month
– Maintenance work every 2 month
– Maintenance work every year
– Maintain the sleeves
– Maintain the valve plungers
Troubleshooting: 0
– Check list to start the machine troubleshooting
– Overview of LED's used throughout the machine
– Common machine problems
– Common program related problems
– Testing and monitoring the status of the head board functions
– Threshold values of vacuum check
– Testing Input / Output functions
1 - 6
Student Guide
Course Contents Advanced Level 1 Edition 02/2005
6
Overview available media
Doculist Siplace X-Serie Part number
User Manual Siplace X German
User Manual Siplace X English
Sitest Software description 601.xx, German
Sitest Software description 601.xx English
Preventive Maintenance X, German
Preventive Maintenance X, English
Adjustment Manual Siplace X, German
Adjustment Manual Siplace X, English
Service Manual Siplace X, German
Service Manual Siplace X, English
Circuit diagrams Siplace X, German
Circuit diagrams Siplace X, English
Spare part catalog German
Spare part catalog English
Siplace Axis tester
Preventive Maintenance MTC2, Edition 03/03, German
Preventive Maintenance MTC2, Edition 03/03, English
User‘s Manual MTC 2, Edition 01/04, German
User‘s Manual MTC 2, Edition 01/04, English
Service Manual MTC 2, Edition 03/03 German
Service Manual MTC 2, Edition 03/03 English
Spare part catalog MTC 2, Edition 08/2002
Spare part catalog German
Job Guide Preventive Maintenance, English
Job Guide Set-up of a SIPLACE Line, Edition 09/99, English
SW Version Description Station Software Version 601.xx Ge/En
Installation Software601, German/English
Student Guide SIPLACE X
Edition 02/2005 Contents
1
Chapter
Table of Contents
1 Operational safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1.0.1 Safety of operators and other persons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1.0.2 Safety of plant and equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Warning labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2.1 Warning labels on the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2.1.1 Warning label W201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2.1.2 Warning label W203. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2.1.3 Warning label W204. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2.1.4 Warning label W202 on the gantries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2.1.5 Warning label W205 on the tape cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2.1.6 Warning label W206 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2.1.7 Warning label W207 on the axis unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2.1.8 Warning label "laser class 2" on the PCB conveyor. . . . . . . . . . . . . . . . . . . . . . . 7
1.2.2 Safety instructions for manually moving the Z axis at the TwinHead . . . . . . . . . . . . . 8
1.2.3 Safety instructions for the TwinHead vision modules . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.2.4 Safety instructions for moving the component trolley . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.3 Safety equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.3.1 Switches and buttons on the placement machine. . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.3.1.1 Position of switches and buttons on the placement machine. . . . . . . . . . . . . . . 10
1.3.1.2 Position of protective switches on the placement machine . . . . . . . . . . . . . . . . 11
1.3.1.3 Description of the functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.3.2 Position of the push-buttons for docking the component trolleys in and out . . . . . . . 13
1.3.3 Safety circuit and signaling circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.3.3.1 Description of the functions of the safety circuit. . . . . . . . . . . . . . . . . . . . . . . . . 14
1.4 ESD guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.4.1 Handling ESD modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.4.2 Measurements and modifications to ESD modules. . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.4.3 Dispatching ESD modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16