EUKYX-199-4110_G5S2_Instruction_Vol4_E.pdf - 第44页
Safety Precautions EUKYX-Safety 199-X100 Safe-36 Handling sol v ents ( incl uding sold er and adhesiv e ) Clea ni ng organi c solv ents, suc h as isopropyl a lcoho l (IP A) and ethanol are used for the ma in tenan ce of …
Safety Precautions
EUKYX-Safety
199-X100
Safe-35
Handling grease and oil
Grease or oil is used for the operating axes of this machine. When performing the lubrication work,
strictly observe the cautions shown below.
■
Cautions on handling grease and oil
1. If grease or oil enters your eye or sticks to your skin, this may cause inflammation.
Be sure to wear safety goggles and protective gloves during work. Additionally, if you swallow
grease or oil by mistake, this may cause vomiting or diarrhea.
2. If grease other than that specified is used, this may cause damage to the machine.
3. If grease with different characteristics is mixed with proper grease, this may cause the machine
performance to lower.
4. Be sure to cap tightly after use to prevent entry of dust or water content. When storing the
grease or oil, avoid the direct sunlight, keep it away from a fire, and store it in a dark place.
When the safety data sheet (MSDS/SDS) about the grease or oil that is used for the
maintenance wok is needed, contact YAMAHA sales representatives.
Note
6. Precautionary Items for Correct Operations
Safety Precautions
EUKYX-Safety
199-X100
Safe-36
Handling solvents (including solder and adhesive)
Cleaning organic solvents, such as isopropyl alcohol (IPA) and ethanol are used for the maintenance
of this machine (including optional units). Additionally, the solder paste printers, dispensers, and
some hybrid placers and flip bonders use solder, flux, or bond, etc. during normal production. Since
many of these materials include organic solvents, great care should be taken when handling them.
■
Cautions on handling solvents
1. Hazards to human health
Organic solvents constantly vaporize and contaminate the surrounding atmosphere. Inhaling or
coming in contact with organic solvent vapor may cause serious damage to human health.
2. Flammability
Organic solvents are highly flammable substances and can easily catch fire if handled improperly.
3. Adverse effects on machines
Some kind of solvent may deteriorate parts used in the machine, electric cable sheathes, and other
resin parts.
■
To avoid hazards of solvents
• Be careful not to inhale toxic vapors of solvents for extended periods.
• Do not use solvents near fire or flame. Keep solvents away from flame or fire.
• Use only the specified solvent in the correct manner. Do not reuse any solvent
repeatedly, and do not mix with other solvents or chemicals.
• Check the contents of the safety data sheet (MSDS/SDS), thoroughly notify
work personnel of toxicities of included chemical materials and measures to be taken in case
of an accident, and take necessary countermeasures.
• Use appropriate safety gear (safety goggles, protective gloves, and respiratory protective
devices) corresponding to the solvent or material types.
If no safety data sheets are supplied with solvents or materials you have purchased, be sure to
acquire the safety data sheets from the suppliers.
Note
6. Precautionary Items for Correct Operations
EUKYX
Cont-1
Contents
Page
199-4110
Chapter 1 Maintenance
1. Outline of Maintenance ............................................................ 1-1
1.1 Notes on Maintenance ................................................................ 1-1
1.2 Preparation for Maintenance .......................................................1-2
1.2.1 Preparation for Cleaning ....................................................... 1-2
1.2.2 Preparation for Lubrication ...................................................1-5
1.3 Items for Periodic Maintenance ................................................... 1-8
2. Maintenance Check List ..........................................................1-11
2.1 Daily Maintenance .....................................................................1- 11
2.2 Weekly Maintenance ................................................................ 1-12
2.3 Monthly Maintenance ................................................................ 1-13
2.4 Quarterly Maintenance .............................................................. 1-14
2.5 Half-Yearly Maintenance ........................................................... 1-15
2.6 Yearly Maintenance .................................................................. 1-15
3. Maintenance Spots ................................................................ 1-16
3.1 Whole View .............................................................................. 1-16
4. Inspection, Cleaning, and Lubrication Spots ............................ 1-18
4.1 Air Source ................................................................................ 1-18
4.1.1 Air Blow Pressure Inspection .............................................. 1-18
4.1.2 Main Air Pressure Inspection .............................................. 1-19
4.1.3 Drain Cleaning ................................................................... 1-19
4.1.4 Filter Cleaning ................................................................... 1-20
4.2 Vacuum System ....................................................................... 1-21
4.2.1 Vacuum Pressure Inspection .............................................. 1-21
4.2.2 Filter Cleaning ................................................................... 1-22
4.3 Component Recognition Camera Section ................................... 1-23
4.3.1 Component Recognition Camera Cleaning ........................... 1-23
4.3.2 Component Storage Box Cleaning ...................................... 1-24
4.3.3 Fiducial Marks (4 locations) Cleaning .................................. 1-25
4.4 Feeder Base Driving Section ..................................................... 1-26
4.4.1 Worm Gears (2 locations) Lubrication.................................. 1-26
4.5 Feeder Cart Section ................................................................. 1-27