EUKYX-199-4110_G5S2_Instruction_Vol4_E.pdf - 第45页

EUKYX Cont-1 Contents Page 199-41 10 Chapter 1 Maintenance 1. Outline of Maintenance ................................ ............................ 1-1 1 .1 Not es on Maintenance ..........................................…

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Safety Precautions
EUKYX-Safety
199-X100
Safe-36
Handling solvents (including solder and adhesive)
Cleaning organic solvents, such as isopropyl alcohol (IPA) and ethanol are used for the maintenance
of this machine (including optional units). Additionally, the solder paste printers, dispensers, and
some hybrid placers and flip bonders use solder, flux, or bond, etc. during normal production. Since
many of these materials include organic solvents, great care should be taken when handling them.
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Cautions on handling solvents
1. Hazards to human health
Organic solvents constantly vaporize and contaminate the surrounding atmosphere. Inhaling or
coming in contact with organic solvent vapor may cause serious damage to human health.
2. Flammability
Organic solvents are highly flammable substances and can easily catch fire if handled improperly.
3. Adverse effects on machines
Some kind of solvent may deteriorate parts used in the machine, electric cable sheathes, and other
resin parts.
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To avoid hazards of solvents
• Be careful not to inhale toxic vapors of solvents for extended periods.
• Do not use solvents near fire or flame. Keep solvents away from flame or fire.
• Use only the specified solvent in the correct manner. Do not reuse any solvent
repeatedly, and do not mix with other solvents or chemicals.
• Check the contents of the safety data sheet (MSDS/SDS), thoroughly notify
work personnel of toxicities of included chemical materials and measures to be taken in case
of an accident, and take necessary countermeasures.
• Use appropriate safety gear (safety goggles, protective gloves, and respiratory protective
devices) corresponding to the solvent or material types.
If no safety data sheets are supplied with solvents or materials you have purchased, be sure to
acquire the safety data sheets from the suppliers.
Note
6. Precautionary Items for Correct Operations
EUKYX
Cont-1
Contents
Page
199-4110
Chapter 1 Maintenance
1. Outline of Maintenance ............................................................ 1-1
1.1 Notes on Maintenance ................................................................ 1-1
1.2 Preparation for Maintenance .......................................................1-2
1.2.1 Preparation for Cleaning ....................................................... 1-2
1.2.2 Preparation for Lubrication ...................................................1-5
1.3 Items for Periodic Maintenance ................................................... 1-8
2. Maintenance Check List ..........................................................1-11
2.1 Daily Maintenance .....................................................................1- 11
2.2 Weekly Maintenance ................................................................ 1-12
2.3 Monthly Maintenance ................................................................ 1-13
2.4 Quarterly Maintenance .............................................................. 1-14
2.5 Half-Yearly Maintenance ........................................................... 1-15
2.6 Yearly Maintenance .................................................................. 1-15
3. Maintenance Spots ................................................................ 1-16
3.1 Whole View .............................................................................. 1-16
4. Inspection, Cleaning, and Lubrication Spots ............................ 1-18
4.1 Air Source ................................................................................ 1-18
4.1.1 Air Blow Pressure Inspection .............................................. 1-18
4.1.2 Main Air Pressure Inspection .............................................. 1-19
4.1.3 Drain Cleaning ................................................................... 1-19
4.1.4 Filter Cleaning ................................................................... 1-20
4.2 Vacuum System ....................................................................... 1-21
4.2.1 Vacuum Pressure Inspection .............................................. 1-21
4.2.2 Filter Cleaning ................................................................... 1-22
4.3 Component Recognition Camera Section ................................... 1-23
4.3.1 Component Recognition Camera Cleaning ........................... 1-23
4.3.2 Component Storage Box Cleaning ...................................... 1-24
4.3.3 Fiducial Marks (4 locations) Cleaning .................................. 1-25
4.4 Feeder Base Driving Section ..................................................... 1-26
4.4.1 Worm Gears (2 locations) Lubrication.................................. 1-26
4.5 Feeder Cart Section ................................................................. 1-27
EUKYX
Cont-2
Contents
Page
199-4110
4.6 Cutter Section .......................................................................... 1-29
4.6.1 Cutter Unit cleaning ........................................................... 1-29
4.6.2 Cutter Unit Lubrication ....................................................... 1-32
4.6.3 Parts replacement of the cutter unit .................................... 1-36
4.7 Head Section ........................................................................... 1-42
4.8 X/Y Beam Section .................................................................... 1-49
4.9 PCB Positioning Section ........................................................... 1-53
4.10 Conveyor Section ................................................................... 1-54
4.11 Nozzle Stocker Section ........................................................... 1-56
4.12 Control Box Section ................................................................ 1-59
4.13 Fans Section .......................................................................... 1-60
5. Cleaning of vacuum nozzles ................................................... 1-61
5.1 Vacuum Nozzle Cleaning procedure ........................................... 1-63
5.2 Method of detaching vacuum nozzles ........................................ 1-64
5.3 Nozzle Filter Removal Procedure .............................................. 1-64
5.4 Method of Blow air ................................................................... 1-65
5.5 Cleaning of high-speed nozzle hole part with pin gauge .............. 1-66
5.6 Hydraulic Cleaning Machine ...................................................... 1-69
5.7 Nozzle Filter Insertion Procedure ............................................... 1-70
6. Using Procedure of Diffusion Plate Setup Jig .......................... 1-75
7. Consumables and Servicing Parts........................................... 1-76
7.1 List of Consumables ................................................................. 1-76
7.2 List of Servicing Parts ............................................................... 1-78
Chapter 2 Troubleshooting
1. Descriptions for Troubleshooting .............................................. 2-1
2. Management Information .......................................................... 2-2
2.1 "Management Information" Window ..............................................2-2
2.2 Management Information list .......................................................2-3
3. Machine Information .............................................................. 2-22
3.1 “Machine Information” Window .................................................. 2-22
3.2 Machine Information list ............................................................ 2-23
4. “Error“ Window ...................................................................... 2-33