00195166-0402_SM_D4_EN.pdf - 第191页

Service W ork Checking the Cable Routing C&P12 P lacement Head Service Manual SIPLACE D4 191 4.5.21.1 Cable Routing for Gantry Head Distributor Board SIPLACE D1/D2 as example Position cable ties correctly. The coax c…

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Service Work
C&P12 Placement Head Checking the Cable Routing
190 Service Manual SIPLACE D4
4.5.21 Checking the Cable Routing
SIPLACE D1/D2 as example
Correct cable routing to and from the placement head is essential for long and accurate operation.
The high acceleration of the gantries can cause wear and damage to the connection leads.
Cover unused connector strips with plastic caps:
Flat ribbon cables and coax leads can be damaged by unused connector strips. Make sure you
attach plastic caps.
Use dummy plugs for this [00368931-xx].
Position cable ties correctly:
Cables ties should be positioned so that the cables can be fastened properly and are guided past
any sharp edges.
Cable clamps for flat ribbon cable:
If run together, narrow flat ribbon cables should be placed under wider ones.
The cables should not cross over one another under the clamp.
ATTENTION: Check the cable routing!
Incorrect cable routing or poor fixture of the connection cables can cause mechanical damage.
This can then lead to malfunctions, non-reproducable errors and machine standstill.
Service Work
Checking the Cable Routing C&P12 Placement Head
Service Manual SIPLACE D4
191
4.5.21.1 Cable Routing for Gantry Head Distributor Board
SIPLACE D1/D2 as example
Position cable ties correctly.
The coax camera cables to the gantry head
distributor need to be fixed with cables ties at the
side.
The diagram shows the optimum position (1) for
two cable ties, so that the cables do not touch the
connector strip (2).
However, the connector strip (2) should still be
fitted with a dummy plug for safety purposes.
Using a dummy plug
The connector strip (1) needs to be covered.
Use the "dummy plug" [00368931-xx] (2) for
this.
Position the dummy plug (2) so that the
connectors pointing towards the cable (3) to
be protected are covered.
Wide flat ribbon cables are run above narrow
ones
If run together, narrow flat ribbon cables (3)
must be run under wider ones (1).
Finally, carefully close the clamp.
Service Work
C&P12 Placement Head Checking the Cable Routing
192 Service Manual SIPLACE D4
Cable clamps for flat ribbon cable
The flat ribbon cable must be fixed with the
clamps (1) and (2). Use the "flat ribbon cable
fastening FCM3" 2 [03001829S01] for this.
The narrower camera cable should be run
under the wide flat ribbon cable.
Unused connector strips should be covered
with a plastic cap (3).
The cable clamp (4) for the coax camera
cables needs to be fixed into place.
Fixture clamps
The camera cables need to be fastened with
fixture clamps before the connector plugs.
CAUTION: Do not pinch the cables!
If the camera cable is pinched at the
side and damaged, this could lead to a
short circuit (40V) and, for example,
could damage the DC/DC converter.
X Always fix cables with a clamp in the
middle (2). Do not overtighten the
screws of the fixture clamp.
Check that the clamps are fixed properly at
points (1) and (2).
Securing the connector strip with a cable
clamp
To ensure reliable connections, use a cable
clamp (1).
Inside the cable clamp, the cables should be
run next to one another, see also items (2), (3).