00195166-0402_SM_D4_EN.pdf - 第3页

Table of conte nts Service Manual SIPLACE D4 3 T able of content s 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 1.1 Safety Instructio…

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corrections are included in subsequent editions.
Copyright © ASM Assembly Systems Technical data subject to change
ASM Assembly Systems
Rupert-Mayer-Str. 44
81379 München
Germany
www.siplace.com
Item no.: 00195166-0402
Table of contents
Service Manual SIPLACE D4
3
Table of contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
1.1 Safety Instructions................................................................................................................................ 9
1.1.1 Serial Number of D4 Module................................................................................................................... 9
1.1.2 Environmentally-Friendly Disposal of Materials and Components.......................................................... 9
1.1.3 Use of Original SIPLACE Accessories and Spare Parts......................................................................... 9
1.2 Key Information................................................................................................................................... 10
1.2.1 Information About This Service Manual (Customer Version)................................................................ 10
1.2.2 Validity of Document ............................................................................................................................. 10
1.2.3 Release History..................................................................................................................................... 10
1.2.4 Further Information ............................................................................................................................... 10
1.2.5 SIPLACE on the World Wide Web (WWW) .......................................................................................... 11
1.2.6 Abbreviations ........................................................................................................................................ 12
1.3 Staff Qualifications and Training....................................................................................................... 12
2 Operational Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
2.1 Safety Instructions.............................................................................................................................. 13
2.1.1 Conventions for the Use of Hazard Symbols ........................................................................................ 13
2.1.2 Safety Instructions for Working with Strong Magnetic Fields................................................................14
2.1.3 Safety Instructions for the Power Supply .............................................................................................. 14
2.1.4 Safety Instructions for Work on the Cutting Device .............................................................................. 15
2.1.5 Safety Instructions for the Compressed Air Supply .............................................................................. 15
2.2 Preparations for Service Work .......................................................................................................... 16
3 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
3.1 D-Series - General............................................................................................................................... 17
3.1.1 SIPLACE D1 ......................................................................................................................................... 17
3.1.2 SIPLACE D2 ......................................................................................................................................... 18
3.1.3 SIPLACE D3 ......................................................................................................................................... 18
3.1.4 SIPLACE D4 ......................................................................................................................................... 19
3.2 Electrical System................................................................................................................................ 20
3.2.1 Position of the modules......................................................................................................................... 20
3.2.2 Power Supply Unit ................................................................................................................................ 21
3.2.2.1 Supply Voltages .................................................................................................................................. 21
3.2.2.2 Description of the power supply functions .......................................................................................... 22
3.2.3 Distributors in Sectors 1-4..................................................................................................................... 26
3.2.3.1 Distributors in Sector 1 ....................................................................................................................... 26
3.2.3.2 Distributors in Sector 2 ....................................................................................................................... 27
3.2.3.3 Distributors in Sector 3 ....................................................................................................................... 28
3.2.3.4 Distributors in Sector 4 ....................................................................................................................... 29
3.2.3.5 Overview of Settings ........................................................................................................................... 30
3.2.4 Computer Unit....................................................................................................................................... 31
3.2.4.1 Overview of Settings ........................................................................................................................... 31
3.2.5 Axis Unit................................................................................................................................................ 32
3.2.5.1 Overview of Settings ........................................................................................................................... 32
3.3 Gantry .................................................................................................................................................. 33
3.3.1 Parts Overview...................................................................................................................................... 34
3.4 Component Handling.......................................................................................................................... 36
Table of contents
4 Service Manual SIPLACE D4
3.4.1 Changeover Table................................................................................................................................. 36
3.4.1.1 Structure of Changeover Table (S Table) ........................................................................................... 36
3.4.2 Cutter .................................................................................................................................................... 37
3.4.2.1 Safety Instructions............................................................................................................................... 37
3.4.2.2 Overview: Mechanical Construction.................................................................................................... 38
3.4.2.3 Diagrams of Pneumatic System and Functional Sequence ................................................................ 39
3.5 Modular Conveyor...............................................................................................................................40
3.5.1 Module Overview .................................................................................................................................. 40
3.6 C&P12...................................................................................................................................................41
3.6.1 Overview ............................................................................................................................................... 41
3.6.1.1 Technical Data C&P12........................................................................................................................ 41
3.6.1.2 Camera Modularity on C&P 12 Head.................................................................................................. 42
3.6.1.3 Position and Function of Individual Star Stations................................................................................ 42
3.6.1.4 Overview of C&P6/12 Head Parts....................................................................................................... 43
3.6.1.5 Compressed Air Supply - C&P Head .................................................................................................. 45
3.6.1.6 Overview of Blast Air Supply............................................................................................................... 46
3.6.1.7 Overview of Vacuum Supply ............................................................................................................... 47
3.7 Pneumatic Unit....................................................................................................................................48
3.7.1 Overview of Pneumatic Unit.................................................................................................................. 48
3.7.1.1 Manometer Arrangement .................................................................................................................... 48
4 Service Work. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
4.1 Electrical System ................................................................................................................................49
4.1.1 Measuring Voltages on the Power Supply Unit..................................................................................... 49
4.1.1.1 Safety Instructions............................................................................................................................... 49
4.1.1.2 Tools and equipment required ............................................................................................................ 49
4.1.1.3 Preparing the power supply unit for measurement ............................................................................. 50
4.1.1.4 What To Do After Completing Service Work....................................................................................... 50
4.1.2 Measuring the Power Supply Unit......................................................................................................... 51
4.1.2.1 Front View ........................................................................................................................................... 52
4.1.2.2 Side View ............................................................................................................................................ 54
4.1.2.3 Measuring voltages at transformer T1 ................................................................................................ 56
4.1.3 Distributors in Sectors 1-4..................................................................................................................... 59
4.1.3.1 Replacing parts ................................................................................................................................... 59
4.1.4 Axis Unit ................................................................................................................................................ 59
4.1.4.1 Replacing parts ................................................................................................................................... 59
4.2 Gantry...................................................................................................................................................62
4.2.1 Preparations for Service Work .............................................................................................................. 62
4.2.2 Replacing the Elastomeric Spring [00301040-01]................................................................................. 62
4.2.2.1 Tools and Equipment .......................................................................................................................... 62
4.2.2.2 Parts.................................................................................................................................................... 62
4.2.2.3 Removing the elastomeric spring........................................................................................................ 63
4.2.2.4 Installing the elastomeric spring.......................................................................................................... 63
4.2.2.5 Settings ............................................................................................................................................... 63
4.2.3 Replacing the X Axis Scale [00329316-01]........................................................................................... 63
4.2.4 Replacing the Y-Axis Scale................................................................................................................... 64
4.2.5 Replacing the Tensioning Keys [00329478-01, 00329485-01] ............................................................. 64
4.2.5.1 Tools and Equipment .......................................................................................................................... 64
4.2.5.2 Parts.................................................................................................................................................... 64
4.2.5.3 Removing the tensioning keys ............................................................................................................ 64
4.2.5.4 Installing the tensioning keys .............................................................................................................. 66
4.2.5.5 Settings ............................................................................................................................................... 66
4.2.6 Replacing the Deflection Unit [00330938-02]........................................................................................ 67
4.2.6.1 Tools and Equipment .......................................................................................................................... 67
4.2.6.2 Parts.................................................................................................................................................... 67
4.2.6.3 Removing the deflection unit............................................................................................................... 67