00195166-0402_SM_D4_EN.pdf - 第82页
Service Work Component Handling Changeover T able 82 Serv ice Manual SIPLACE D4 4.3.1.5 Replacing the Changeov er T able Connection Cable Power supply cable "changeover table" X Perform th e "Preparatory S…
Service Work
Changeover Table Component Handling
Service Manual SIPLACE D4
81
4.3.1.4 Replacing the Communication Unit (Feeder Control Unit) [03002179-xx]
See also:
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4.3.1.6 Final Steps [
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83]
4-27: Replacing the communications unit; view of the changeover table
connection area (D4 shown as example)
Legend
1. Communication unit (Feeder Control Unit)
2. Fasteners for the communications unit: 2 M 4
x 6 hexagon socket-head screws
3. "Changeover table" connection cable
4. Ground cable with cable shoe
5. "Changeover table" connection cable -
connector
ATTENTION:
The same fastening screws can be
used to fit a splice detection unit. Bear
this in mind when loosening the
screws.
X Perform the "Preparatory Steps" (see section
(4.3.1.2 Preparations for Service Work
J
79
) ).
You do not need to dismantle the feeder
modules.
X Unplug the two press-fit connections for the
"changeover table“ cable, at the back of the
communication unit housing (3) and remove
the ground cable (4).
X Hold the communication unit and undo the
fastening screws (2).
X Remove the communication unit (1).
X Place the new communications unit on the
retaining brackets and tighten the screws to
fasten it.
X Reconnect the "changeover table" cable at the
back of the communications unit housing.
X If you have no further parts to be exchanged,
perform the appropriate "Final Steps",
including a table function check with SITEST.
Service Work
Component Handling Changeover Table
82 Service Manual SIPLACE D4
4.3.1.5 Replacing the Changeover Table Connection Cable
Power supply cable "changeover table"
X Perform the "Preparatory Steps". (See section (4.3.1.2 Preparations for Service Work
J
79 ) .)
You do not need to dismantle the feeder modules.
X Unplug plugs X13 and X15 of the communication unit cable.
X Disconnect the pneumatic hose.
X Disconnect the ground cable at the connection provided.
X The ground cable is looped through the changeover table and fastened at several connections.
To avoid weaving out the complete ground cable, disconnect the cable at the cable shoe.
X Open the cord grip and remove the entire cable.
4-28: Cable for changeover table (D4 shown as example)
X Feed the new cable into the cord grip from the top to the bottom.
X Plug in the communication unit connection cable and reconnect the pneumatic system.
X Run the cable and attach cable ties.
X If you have no further parts to be exchanged, perform the appropriate "Final Steps", including a table
function check with SITEST.
See also:
J
4.3.1.6 Final Steps [
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83]
Service Work
Changeover Table Component Handling
Service Manual SIPLACE D4
83
4.3.1.6 Final Steps
X Check the contact surface for the feeder modules on the changeover table:
If necessary, clean the surface, as described in the User Manual in chapter "Maintenance".
X Place the feeder modules incl. the tape reels in the right order on the changeover table (in
accordance with the specifications for setup optimization).
If an external setup location is available, perform the setup there, incl. inserting the tapes and
checking the allocations „Feeder module / track“ and „Component/ track“.
X Connect all feeder modules to the relevant jack of the communications unit (changeover table
termination panel).
X Switch the machine on. The compressed air is attached. Move the changeover table back into the
machine and connect it. To do this, plug in the changeover table and lower it onto the changeover
table rest and centering point.
Perform the steps in the correct order!
X Make sure that the changeover table has been correctly inserted into the machine!
X Reconnect to the power supply supply.
X If this has not been done yet, insert the tapes now and check the allocation of feeder module and
component (component bar code scanner).
X Step / transport the first component into the pickup position. VISUALLY CHECK the front of the
module to see if all tapes move smoothly into the empty-tape duct.
X After exchanging the cable for the changeover table and/or the communications unit:
Note the DANGER text regarding the SITEST program.
Load the SITEST program and check the changeover table functions.
X Exit the SITEST program.
X Start the placement process.
DANGER: Guard (dummy module)
The changeover table, which has been moved into the machine, must always be completely
equipped with feeder modules or dummy modules (see User Manual and Service Manual,
chapters " "Operational Safety").
DANGER:
The SITEST program may only be started by personnel who have been trained in its use by
$S0$6 and are therefore authorized to do so.
X The cutter must also be completely assembled for work with the SITEST program. The
changeover table must be moved into the machine and docked correctly.
X The changeover table, which has been moved into the machine, must always be completely
equipped with feeder modules or dummy modules (see User Manual and Service Manual,
chapters " "Operational Safety").
X The key switch remains locked (= normal mode = position "0").