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9 Maintenance SIPLACE 80 S-20/F4/F5 User Manual 9.1 Overview 05/99 Issue f rom Software Version SR.405.xx 9 - 8 9.1.5 T ools and Consumables Required for Maint aining the SIPLACE 80S-20, 80F 4 , and 80F 5 Placement Machi…

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SIPLACE 80S-20/F4/F5 User Manual 9 Maintenance
05/99 Issue from Software Version SR.405.xx 9.1 Overview
9 - 7
For various types of maintenance work you will require the ’Gantry 1 functions’ or
’
Gantry 2 functions’
menu.
For details regarding these menus please refer to Chapter 4.
When you change over from the ’Gantry 1 functions’ menu to the ’Gantry 2 functions’ menu or when you
quit the ’Gantry functions’ menu, with the SIPLACE 80S-20, 80F
4
, and 80F
5
machines only a head refer-
ence run will be carried out and no gantry reference run. This head reference run does not include either a
vacuum test or a height reference run.
For this reason, after any maintenance work during which sleeves were removed from the star, always
select the ’Vacuum test revolver head’
menu, doing so before you quit the ’Gantry x functions
menu’:
Check the assignments of the nozzle sizes to their places of installation and the vacuum reached in each
case. This information will be displayed on the screen. After this, for the height reference run select the
’Revolver head nozzle offset’ menu and then quit the ’Gantry x functions’
menu.
If, under the ’Gantry x functions’ menu, you have opened the safety hood and moved the gantry by hand
then the gantry will return at a lower speed to its starting position once the safety hoods have been closed
and the start button pressed.
9.1.4.3 Protective Functions in the
Gantry X Functions
Menu
The power to the portal and head axes is switched off when you select the ‘Gantry X functions‘ menu, fol-
lowed by the ‘Gantry functions‘ menu.
When you open the protective covers, the operating voltage for the coplanarity laser module on the
SIPLACE 80F
4
or 80F
5
automatic placement systems is switched off.
The key switch must be set to ‘Set-up mode‘ by an authorized person and then locked again before any
work is carried out using the ’Gantry X functions’ menu.
The x and y gantry axes will only be switched on when this is required for the selected function. Here, after
being so requested on the screen, you must close the safety hoods and press the start button.
All other ’Gantry x functions’
can be used when the cover is open provided the key-operated switch is
unlocked. This includes, for example, the function
’
Star step’
for sleeve removal. The x and y gantry axes
are disabled.
9 Maintenance SIPLACE 80S-20/F4/F5 User Manual
9.1 Overview 05/99 Issue from Software Version SR.405.xx
9 - 8
9.1.5 Tools and Consumables Required for Maintaining the SIPLACE
80S-20, 80F
4
, and 80F
5
Placement Machines
The lists of materials stated below indicate all of the tools, equipment and consumables required for maintain-
ing the SIPLACE 80S-20/F
4
/F
5
placement machines.
NOTE
• Always use soft, clean and lint-free cloths for cleaning work.
• Do not use any solvents, use ethyl alcohol only!
• Apply all lubricants and all oil only sparingly and only where required.
9.1.5.1 List of Materials Required for Maintenance of the SIPLACE 80S-20 Place-
ment Machines
For maintenance you will require the tools and equipment listed below:
Tools, Equipment From item number
Brush, soft and grease-free
Brush with short bristles
Collecting pan
Grease gun 02101695-01
Hexagon socket screw key, set of
Laboratory gloves, white
Marker pen, permanent
Metal drill, 1.2 mm dia.
Metal drill, 1.4 mm dia.
Oilstone
Plastic brush, 6 mm dia. 00325929-01
Standard screwdrivers, set of
Tweezers
Vacuum cleaner
Work gloves, strong
Tab. 9.1.1 Tools and equipment required for maintenance of the SIPLACE 80S-20 placement machine
SIPLACE 80S-20/F4/F5 User Manual 9 Maintenance
05/99 Issue from Software Version SR.405.xx 9.1 Overview
9 - 9
9.1.5.2 List of Materials Required for Maintenance of the
SIPLACE 80F
4
/F
5
Placement Machines
The lists of materials required for maintenance of the SIPLACE 80S-20 placement machine also apply to the
SIPLACE 80SF
4
/F
5
.
In addition you will need:
Consumables From item number
Cloth, lint-free
Ethyl alcohol
Viledon filter mat 225 x 362 00304048-01
ISOFLEX TOPAS NCA 52 00328369-01
Rust-prevention spray WD40, 400 ml 00325833-01
Segment maintenance cloth 00315253-01
Soapy water
Staburags N12 lubrication grease 02100611-01
Tissue
Unisilkon L250L 00310259-01
Urethyn E/M2, grease cartridge 02101696-01
Watchmaker’s oil, 5 ml 02100393-01
Tab. 9.1.2 Consumables required for maintenance of the SIPLACE 80S-20 placement machine
Tools and equipment From item number
Change-over table lifting cart HS/SP/WPW/SIPLACE 80 00123141-01
Nozzle removal tool 00311448-01
Tab. 9.1.3 Additional tools and equipment required for maintenance of the SIPLACE 80F
4
/F
5
placement machine
Consumables
Lens cleaning cloth, moisture-sealed pack
Lens cleaning tissue (from Kodak, for example)
Talcum
Tab. 9.1.4 Additional consumables required for maintenance of the SIPLACE 80F
4
/F
5
placement machine