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Page 6 4G3C-E-MMA00-A02-03 SAFETY PRECAUTIONS ................................................................ 13 Chapter 1 REGULAR MAINTENANCE 1-1 Outline of Maintenance .................................................…
Page 6
4G3C-E-MMA00-A02-03
SAFETY PRECAUTIONS................................................................ 13
Chapter
1
REGULAR MAINTENANCE
1-1 Outline of Maintenance .............................................................................. 1-2
1-1-1 Checking the Operating Period, Contents and History Information ....................1-2
1-1-2 Regular Check Items for Each Period .................................................................1-5
1-1-3 Regular Check Items for Each Unit .....................................................................1-8
1-2 Lubricating ................................................................................................ 1-13
1-2-1 Charging the Grease Gun .................................................................................1-13
1-2-2 Using the Grease Gun ......................................................................................1-14
1-2-3 How to Use Dispensing Gun .............................................................................1-15
1-2-4 Greasing Point ..................................................................................................1-17
1-3 Check Every 24 Hours (Routine).............................................................. 1-19
1-3-1 Checking the Vacuum Pressure (before Operation) .........................................1-19
1-3-2 Checking for the Strange Noise (after Starting up and During Operation) ........1-19
1-3-3 Blower : Casting off the Tape (after Operation) .................................................1-20
1-3-4 Transfer Head : Cleaning the Head (after Operation) .......................................1-21
1-3-5 Cleaning the Board Holder and X-Y Table (after Operation) .............................1-23
1-3-6 Cleaning the Cutting Unit (after Operation) .......................................................1-24
1-3-7 Blower : Cleaning the Filter ...............................................................................1-25
1-4 Check Every 140 Hours (Once a Week) .................................................. 1-26
1-4-1 Cleaning and Changing the Nozzles .................................................................1-26
1-5 Check Every 560 Hours (Once a Month) ................................................. 1-43
1-5-1 Cleaning and Greasing the Air Unit...................................................................1-43
1-5-2 Casting off NG Parts .........................................................................................1-44
1-5-3 Cleaning the Chip Recognition Section ............................................................1-45
1-5-4 Cleaning and Greasing the Board Holder and X-Y Table..................................1-46
1-5-5 Checking the MR Unit .......................................................................................1-47
1-5-6 Checking the Timing Belt and Pulley ................................................................1-48
1-5-7 Cleaning the Feeder Table ................................................................................1-50
1-5-8 Cleaning and Greasing the Feeder Drive Axis ..................................................1-51
1-5-9 Transfer Head : Cleaning the Filter (Change) ...................................................1-52
1-5-10 Cleaning the Height Sensor ..............................................................................1-56
1-5-11 Oil Cooling Box : Cleaning the Filter .................................................................1-58
1-6 Check Every 1000 Hours (Once Two Months) ......................................... 1-59
1-6-1 Transfer Head : Cleaning and Changing ...........................................................1-59
1-6-2 Cleaning and Greasing the Cam Box 1 ............................................................1-70
1-6-3 Cleaning and Greasing the Cam Box 2 ............................................................1-71
1-6-4 Cleaning and Greasing the Cam Box 3 ............................................................1-72
1-6-5 Cleaning and Greasing the Elevating Unit ........................................................1-73
1-6-6 Supplying Grease to Elevating Unit ..................................................................1-74
1-6-7 Cleaning and Greasing the Cutting Unit ...........................................................1-81
1-6-8 Cleaning and Greasing the Take-up Part ..........................................................1-81
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4G3C-E-MMA00-A02-08
1-6-9 Cleaning and Greasing the Tape Feeder ..........................................................1-82
1-6-10 Greasing the Rib Cam ......................................................................................1-82
1-6-11 Cleaning and Greasing the Nozzle Changer ....................................................1-83
1-6-12 Cleaning and Greasing the Mount Section .......................................................1-83
1-6-13 Cleaning and Greasing the Front and Rear Conveyors ....................................1-84
1-7 Changing the Consumable Parts Every 1500 to 6000 Hours................... 1-85
1-7-1
Taking apart the Cutting Unit and Changing the Movable Blade [1500 Hours] ...
1-85
1-7-2 Changing the Vacuum Silicon Tube [1500 Hours].............................................1-88
1-7-3
Changing the Oil for Indexing Device [3000 Hours
(
500 Hours at the First Time)]
...
1-89
1-7-4 Changing the Vacuum Change Valve [3000 Hours] ..........................................1-90
1-7-5 Changing the Nozzle Extension Claw [3000 Hours ] ........................................1-92
1-7-6 Changing the Tape Feeding Cam Follower [3000 Hours] ...............................1-106
1-7-7 Changing the Tape Discharging Hoses [3000 Hours] ..................................... 1-116
1-7-8 Changing the Board Transfer Rollers [3000 Hours] ........................................ 1-117
1-7-9 Changing the Board Transfer Belts [3000 Hours] ........................................... 1-118
1-7-10 Changing the Vacuum Pumps [6000 Hours] ...................................................1-121
1-7-11 Changing the Bearings of Elevating Unit [6000 Hours] ...................................1-122
1-7-12 Changing the Consumable Parts for KME [6000 Hours] .................................1-123
1-8 Replacing Batteries ................................................................................ 1-124
1-8-1 Type and Usage of the Batteries to be Used ..................................................1-124
1-8-2 Battery Locations ............................................................................................1-125
1-8-3 Replacing SCMYEX (SCMWEX) Battery ........................................................1-126
1-8-4 Replacing PRM9EX Battery ............................................................................1-126
1-9 Replacing the Consumable Parts ........................................................... 1-127
1-9-1 Replacing Color Touch Panel Back Light ........................................................1-127
Chapter
2
MACHINE PARAMETER
2-1 Items of Machine Parameter ...................................................................... 2-2
2-1-1 Head Angle Origin ...............................................................................................2-3
2-1-2 Head Rotating Center .........................................................................................2-4
2-1-3 Nozzle Height and Arrangement .........................................................................2-5
2-1-4 Setting the Nozzle Arrangement .........................................................................2-6
2-1-5 Camera Information ..........................................................................................2-10
2-1-6 Network Configuration ......................................................................................2-10
2-1-7 Status Indicator .................................................................................................2-12
2-1-8 Judgment Value ................................................................................................2-13
2-1-9 Optional Setting.................................................................................................2-14
2-1-10 Data Check .......................................................................................................2-19
2-2 Machine Maintenance .............................................................................. 2-20
2-2-1 Routine Maintenance ........................................................................................2-21
2-2-2 Consumable Parts Exchange............................................................................2-23
2-2-3 Machine Information and Version History .........................................................2-24
2-2-4 Head Maintenance ............................................................................................2-26
2-2-5 Nozzle Maintenance..........................................................................................2-27