CM88Maintenace1.pdf - 第7页

Page 7 4G3C-E-MMA00-A02-08 1-6-9 Cleaning and Greasing the T ape Feeder .......................................................... 1-82 1-6-10 Greasing the Rib Cam ........................................................…

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4G3C-E-MMA00-A02-03

SAFETY PRECAUTIONS................................................................ 13

Chapter

REGULAR MAINTENANCE

1-1 Outline of Maintenance .............................................................................. 1-2

1-1-1 Checking the Operating Period, Contents and History Information ....................1-2

1-1-2 Regular Check Items for Each Period .................................................................1-5

1-1-3 Regular Check Items for Each Unit .....................................................................1-8

1-2 Lubricating ................................................................................................ 1-13

1-2-1 Charging the Grease Gun .................................................................................1-13

1-2-2 Using the Grease Gun ......................................................................................1-14

1-2-3 How to Use Dispensing Gun .............................................................................1-15

1-2-4 Greasing Point ..................................................................................................1-17

1-3 Check Every 24 Hours (Routine).............................................................. 1-19

1-3-1 Checking the Vacuum Pressure (before Operation) .........................................1-19

1-3-2 Checking for the Strange Noise (after Starting up and During Operation) ........1-19

1-3-3 Blower : Casting off the Tape (after Operation) .................................................1-20

1-3-4 Transfer Head : Cleaning the Head (after Operation) .......................................1-21

1-3-5 Cleaning the Board Holder and X-Y Table (after Operation) .............................1-23

1-3-6 Cleaning the Cutting Unit (after Operation) .......................................................1-24

1-3-7 Blower : Cleaning the Filter ...............................................................................1-25

1-4 Check Every 140 Hours (Once a Week) .................................................. 1-26

1-4-1 Cleaning and Changing the Nozzles .................................................................1-26

1-5 Check Every 560 Hours (Once a Month) ................................................. 1-43

1-5-1 Cleaning and Greasing the Air Unit...................................................................1-43

1-5-2 Casting off NG Parts .........................................................................................1-44

1-5-3 Cleaning the Chip Recognition Section ............................................................1-45

1-5-4 Cleaning and Greasing the Board Holder and X-Y Table..................................1-46

1-5-5 Checking the MR Unit .......................................................................................1-47

1-5-6 Checking the Timing Belt and Pulley ................................................................1-48

1-5-7 Cleaning the Feeder Table ................................................................................1-50

1-5-8 Cleaning and Greasing the Feeder Drive Axis ..................................................1-51

1-5-9 Transfer Head : Cleaning the Filter (Change) ...................................................1-52

1-5-10 Cleaning the Height Sensor ..............................................................................1-56

1-5-11 Oil Cooling Box : Cleaning the Filter .................................................................1-58

1-6 Check Every 1000 Hours (Once Two Months) ......................................... 1-59

1-6-1 Transfer Head : Cleaning and Changing ...........................................................1-59

1-6-2 Cleaning and Greasing the Cam Box 1 ............................................................1-70

1-6-3 Cleaning and Greasing the Cam Box 2 ............................................................1-71

1-6-4 Cleaning and Greasing the Cam Box 3 ............................................................1-72

1-6-5 Cleaning and Greasing the Elevating Unit ........................................................1-73

1-6-6 Supplying Grease to Elevating Unit ..................................................................1-74

1-6-7 Cleaning and Greasing the Cutting Unit ...........................................................1-81

1-6-8 Cleaning and Greasing the Take-up Part ..........................................................1-81

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4G3C-E-MMA00-A02-08

1-6-9 Cleaning and Greasing the Tape Feeder ..........................................................1-82

1-6-10 Greasing the Rib Cam ......................................................................................1-82

1-6-11 Cleaning and Greasing the Nozzle Changer ....................................................1-83

1-6-12 Cleaning and Greasing the Mount Section .......................................................1-83

1-6-13 Cleaning and Greasing the Front and Rear Conveyors ....................................1-84

1-7 Changing the Consumable Parts Every 1500 to 6000 Hours................... 1-85

1-7-1

Taking apart the Cutting Unit and Changing the Movable Blade [1500 Hours] ...

1-85

1-7-2 Changing the Vacuum Silicon Tube [1500 Hours].............................................1-88

1-7-3

Changing the Oil for Indexing Device [3000 Hours

(

500 Hours at the First Time)]

...

1-89

1-7-4 Changing the Vacuum Change Valve [3000 Hours] ..........................................1-90

1-7-5 Changing the Nozzle Extension Claw [3000 Hours ] ........................................1-92

1-7-6 Changing the Tape Feeding Cam Follower [3000 Hours] ...............................1-106

1-7-7 Changing the Tape Discharging Hoses [3000 Hours] ..................................... 1-116

1-7-8 Changing the Board Transfer Rollers [3000 Hours] ........................................ 1-117

1-7-9 Changing the Board Transfer Belts [3000 Hours] ........................................... 1-118

1-7-10 Changing the Vacuum Pumps [6000 Hours] ...................................................1-121

1-7-11 Changing the Bearings of Elevating Unit [6000 Hours] ...................................1-122

1-7-12 Changing the Consumable Parts for KME [6000 Hours] .................................1-123

1-8 Replacing Batteries ................................................................................ 1-124

1-8-1 Type and Usage of the Batteries to be Used ..................................................1-124

1-8-2 Battery Locations ............................................................................................1-125

1-8-3 Replacing SCMYEX (SCMWEX) Battery ........................................................1-126

1-8-4 Replacing PRM9EX Battery ............................................................................1-126

1-9 Replacing the Consumable Parts ........................................................... 1-127

1-9-1 Replacing Color Touch Panel Back Light ........................................................1-127

Chapter

MACHINE PARAMETER

2-1 Items of Machine Parameter ...................................................................... 2-2

2-1-1 Head Angle Origin ...............................................................................................2-3

2-1-2 Head Rotating Center .........................................................................................2-4

2-1-3 Nozzle Height and Arrangement .........................................................................2-5

2-1-4 Setting the Nozzle Arrangement .........................................................................2-6

2-1-5 Camera Information ..........................................................................................2-10

2-1-6 Network Configuration ......................................................................................2-10

2-1-7 Status Indicator .................................................................................................2-12

2-1-8 Judgment Value ................................................................................................2-13

2-1-9 Optional Setting.................................................................................................2-14

2-1-10 Data Check .......................................................................................................2-19

2-2 Machine Maintenance .............................................................................. 2-20

2-2-1 Routine Maintenance ........................................................................................2-21

2-2-2 Consumable Parts Exchange............................................................................2-23

2-2-3 Machine Information and Version History .........................................................2-24

2-2-4 Head Maintenance ............................................................................................2-26

2-2-5 Nozzle Maintenance..........................................................................................2-27

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4G3C-E-MMA00-A02-02

Chapter

SOLUTIONS FOR ERROR

3-1 Error Messages .......................................................................................... 3-2

3-1-1 Errors in Using the Floppy Disk...........................................................................3-2

3-1-2 Errors during PT Network....................................................................................3-2

3-1-3 Errors during the Self-diagnosis..........................................................................3-3

3-1-4 Immediate Stop Error ..........................................................................................3-5

3-1-5 Emergency Stop Error ........................................................................................3-6

3-1-6 Axis Error of Emergency Stop.............................................................................3-8

3-1-7 Messages in Automatic Operation ......................................................................3-9

3-2 Check and Solutions................................................................................. 3-10

3-2-1 Disk is Write Protected......................................................................................3-10

3-2-2 Format Error......................................................................................................3-10

3-2-3 Emergency Switch ON ......................................................................................3-11

3-2-4 Servo Switch OFF .............................................................................................3-11

3-2-5 Air Pressure Drop..............................................................................................3-12

3-2-6 Cover Open.......................................................................................................3-13

3-2-7 Safety Cover Open............................................................................................3-13

3-2-8 A Stage Tape Float Error (Feeder Lifting (Front and Rear))

B Stage Tape Float Error (Feeder Lifting (Front and Rear))..............................3-14

3-2-9 Production End Signal Detected .......................................................................3-15

3-2-10 Adhesive Tape Feed Rod Descend (Adhesive Tape Feed Interlock)

Tape Feed Rod Descend (Adhesive Tape Feed Interlock)

Pickup Pos Head Descend (Pickup Head Interlock)

Mount Pos Head Descend (Mount Head Interlock) ..........................................3-15

3-2-11 Stage Interlock (Stage Interference) .................................................................3-17

3-2-12 Blower over Heat

Vacuum Pump Over Heat .................................................................................3-18

3-2-13 Power Box Over Heat .......................................................................................3-19

3-2-14 CPU Box Over Heat..........................................................................................3-19

3-2-15 Chip Recog LED Reflect Light Error

Chip Recog LED Pass Light Error

Board Recog LED Coaxial Light Error

Board Recog LED Side Light Error ...................................................................3-20

3-2-16 PCB Recognition Error......................................................................................3-21

3-2-17 Recog Communication Error.............................................................................3-22

3-2-18 Height Sensor Dust Error (Nozzle Height Error) ...............................................3-22

3-2-19 Height Calculation Partial..................................................................................3-22

3-2-20 Height Sensor Voltage Error .............................................................................3-23

3-2-21 Width Adjust Error .............................................................................................3-24

3-2-22 CPU Power Supply Fault

PRU Power Supply Fault ..................................................................................3-25

3-2-23 Head Number Mismatch ...................................................................................3-27