Forte Max Manual.pdf - 第15页

3 Installation and Setup

3.1 Overview

This section covers hardware and software setup and calibration for both dual-simultaneous and

dual-action dispensing. This section covers the following topics:

• Designing the Dispense Layout

• Slide Bracket Positions

• Installing the Slide Bracket

• Dry Valve Offsets Procedure

3.2 Safety First

Operation of the dispensing system involves heat, air pressure, electrical power, mechanical devices, and

the use of hazardous materials. It is essential that every person servicing or operating the dispensing

system fully understands all hazards, risks, and safety precautions. Refer to Section 2 – Safety in this

manual and to the Forte Dispensing System Installation, Operations, and Maintenance Manual for

important safety information.

WARNING!

Allow only qualified personnel to perform the following tasks. Follow the safety

instructions in this document and all other related documentation.

3.3 Tools and Materials Needed:

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ForteMAXDispensingSystemAddendum Installation and Setup

3.4 Designing the Dispense Layout

Prior to setting up the system hardware, you must design the board layout. The slide bracket position

depends on the board layout. Select a board that is as close to perfect as possible when teaching the

board for the first time. This allows the largest room for valve adjustment on a board with a rotated part. If

you start with a board with rotated parts, you may not have the room to adjust.

Select the layout design solution that has the shortest valve pitch within the range of 45 mm to 112 mm.

The longer the distance between Valve 1 (V1) and Valve 2 (V2), the less accurate the dispensing results

and the shorter the X travel (Figure 3-3 and Figure 3-4).

The following multi-up panel board (Figure 3-1) is used as an example for both the dual simultaneous and

dual-action recipes detailed in this manual. The pitch between the parts to be dispensed on (part pitch)

is 16.5 mm.

4,1 4,2 4,3 4,4 4,5 4,6

A2

A1

3,1 3,2 3,3 3,4 3,5 3,6

1 2 3 4 5 6 7 8 9 10 11 12

4

3

2

1

2,1 2,2 2,3 2,4 2,5 2,6

A2

A1

1,1 1,2 1,3 1,4 1,5 1,6

4,1 4,2 4,3 4,4 4,5 4,6

A2

A1

3,1 3,2 3,3 3,4 3,5 3,6

2,1 2,2 2,3 2,4 2,5 2,6

A2

A1

1,1 1,2 1,3 1,4 1,5 1,6

6130139 R EV 1

STRAIGHT

B,1

B,2

Part Pitch

16.5 mm

The application requirement (dispense on all the red squares) is shown in Figure 3-2.

1 2 3 4 5 6 7 8 9 10 11 12

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2

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6130139 REV 1

STRAIGHT

B,1

B,2

2,1 2,2 2,3 2,4 2 ,5 2,6

1,1 1,2 1,3 1,4 1,5 1,6

4,1 4,2 4,3 4,4 4,5 4,6

A2

A1

3,1 3,2 3,3 3,4 3,5 3,6

A2

A1

4,1 4,2 4,3 4,4 4,5 4,6

A2

A1

3,1 3,2 3,3 3,4 3,5 3,6

A2

A1

2,1 2,2 2,3 2,4 2,5 2,6

1,1 1,2 1,3 1,4 1,5 1,6

Figure 3-2 Application Requirement

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ForteMAXDispensingSystemAddendum Installation and Setup

There are two possible layout options (Figure 3-3 and Figure 3-4).

V1

V1 V2

V2

Workpiece Origin

and Workpiece Fid 1

Workpiece Fid 2

Container

Figure 3-3 Layout Option 1

V1

V1 V2

V2

V1

V1 V2

V2

Workpiece Fid 2

Workpiece Origin

and Workpiece Fid 1

Container

Figure 3-4 Layout Option 2

Option 2 is the best option, since the valve pitch for Option 1 is 121.5 mm, which is larger than the

allowable valve pitch range of 45 mm to 112 mm listed in Table 3-1.