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1 Introduction and technical data User Manual SIPLACE F5/F5 HM 1.5 Machine description Software version SR. 407.xx 01/2001 US E dition 38 1.5.5 T echni cal dat a – overvi ew of th e SIPL ACE F 5 HM * The SIPLACE F5 HM ca…

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User Manual SIPLACE F5/F5 HM 1 Introduction and technical data
Software version SR.407.xx 01/2001 US Edition 1.5 Machine description
37
1.5.4.1 The head modularity concept
The abbreviation HM in the designation of the SIPLACE F
5
HM stands for “Head Modularity”. 1
This concept aims to allow 6-segment and 12-segment Collect&Place heads to be combined on
the placement machine as required. Since the placement heads are easy to change, the ma-
chines can be adapted to the requirements of new placement jobs extremely quickly. 1
The head modularity concept will be implemented in the next development stage. Placement ma-
chines with the designation HM are already prepared for this concept. 1
1.5.4.2 Functionality of the SIPLACE F
5
HM
The SIPLACE F
5
HM machine has the same functional structure as the SIPLACE F
5
. 1
The only differences are: 1
(1) the new generation of 6-segment Collect&Place heads/DLM1
(2) the new generation of 12-segment Collect&Place heads/DLM1
(3) the head modularity concept, i.e. any combination of 6 and 12-segment Collect&Place heads
can be used
(4) increased measuring precision of the travel paths of the gantry axes
(5) the use of a more powerful machine controller
(6) the use of series 9xx nozzles with the DLM1 Collect&Place head
(7) the use of series 8xx nozzles with the 6-segment Collect&Place head
(8) the use of the fine-pitch vision module for the Pick&Place head
1 Introduction and technical data User Manual SIPLACE F5/F5 HM
1.5 Machine description Software version SR.407.xx 01/2001 US Edition
38
1.5.5 Technical data – overview of the SIPLACE F
5
HM
* The SIPLACE F5 HM can be equipped to place 0201 components.
(Please contact the factory for details).
** Only applies to the DCA package
*** Only applies to the DCA package and flip-chip component vision module for the Pick&Place head
1
Procedure Pick&place / collect&place
Component range
Standard vision module
DCA vision module
from 0603 to 55mm x 55mm
from 0.5mm x 0.25mm (0201*) to 55mm x 55mm
Max. placement rate
6-segment Collect&Place head
12-segment Collect&Place head
Pick&Place head
8,000 components/hour
11,500 components/hour
1,800 components/hour
6-segment Collect&Place head
Angular accuracy
Placement accuracy
± 0.225°/ 3 σ, ± 0.30°/ 4 σ, ± 0.45°/ 6 σ
± 52.5µm / 3 σ, 70µm / 4 σ, 105µm / 6 σ
± 45µm / 3 σ, 60µm / 4 σ, 90µm / 6 σ) **
12-segment Collect&Place head
Collect&Place Angular accuracy
Placement accuracy
± 0.525°/ 3 σ, ± 0.70°/ 4 σ, ± 1.05°/ 6 σ
± 67.5µm / 3 σ, 90µm / 4 σ, 135µm / 6 σ
Pick&Place head
Angular accuracy
Placement accuracy
± 0.052°/ 3 σ, ± 0.07°/ 4 σ, ± 0.105°/ 6 σ
± 37.5µm / 3 σ, 50µm / 4 σ, 75µm / 6 σ
(± 30µm / 3 σ, 40µm / 4 σ, 60µm / 6 σ) ***
PCB format 50mm x 50mm to 460mm x 460mm
(optionally 460mm x 508mm,18" x 20")
Feeder capacity 40 locations for feeders
Component supply
Types of feeder
Changeover table, wafflepack changer, manual WPC
trays
Component tapes, stick magazines, bulk cases
Operating system Microsoft Windows NT / RMOS
Connection In-line or stand alone
Space required 4 m² / module
User Manual SIPLACE F5/F5 HM 1 Introduction and technical data
Software version SR.407.xx 01/2001 US Edition 1.6 The line concept
39
1.6 The line concept
1.6.1 Overview
The machine can be linked to input/output stations, screen printing systems, soldering ovens and
other machines from the SIPLACE range (HS-50, S-20, F
4
, F
5
/F
5
HM, and the SIPLACE G adhe-
sive application station). All SIPLACE modules are supplied with the necessary data by the UNIX
line computer. The placement machine can also be linked to a higher level data processing system
through the use of suitable interfaces. 1
1.6.2 Technical data – line concept
1
*) SIPLACE HS-50, SIPLACE 80 S-20, SIPLACE 80 S-23 HM or SIPLACE 80 F
4
with 12-segment
Collect&Place head 1
**) SIPLACE 80 F
4
/F
5
/F
5
HM 1
1
1
System SIPLACE placement lines
Modules SIPLACE HS-50 / SIPLACE 80 S-20 / SIPLACE S-23 HM
SIPLACE 80 F
4
/ SIPLACE F
5
/ SIPLACE F
5
HM
Peripherals Input/output stations
Screen printers
Soldering ovens
Inspection stations, etc.
Component range From 0402 * to 55 mm x 55 mm **
PCB conveyor Automatic width adjustment
PCB format 50 mm x 50 mm to 460 mm x 460 mm
Placement rate Depends on how the modules are connected to one another
Space required 4 m² / SIPLACE 80 module
7.5 m² / SIPLACE HS-50 module