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User Manual HS-50 1 Introduction Software Version 5.01 01/99 Issue 1.1 General 17 ,QWURGXFWLRQ *HQ HUDO This User M anual contains ins tructi ons on how to –o p e r a t e , –s e t u p , – maintain and ser vice yo…
Index of figures User Manual HS-50
01/99 Issue
16
Fig. 9.1 - 6 Example: Help on the "Display errors" icon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355
Fig. 9.1 - 7 "Help Topics" window (Index). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357
Fig. 9.1 - 8 "Help Topics" window (Find). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359
Fig. 10.2 - 1 8 mm S II module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 362
Fig. 10.2 - 2 12/16 mm S module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363
Fig. 10.2 - 3 24/32 mm S module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364
Fig. 10.2 - 4 Linear vibratory feeder, type 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365
Fig. 10.2 - 5 Bulk case feeder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 366
Fig. 10.3 - 1 Inserting 30 or 45 mm wide feeder modules on the component table . . . . . . . . . . . . . . . . . 368
Fig. 10.4 - 1 Component table and tape container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369
Fig. 10.5 - 1 Position of the used tape cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370
Fig. 10.5 - 2 Used tape cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371
Fig. 10.5 - 3 Feeding the used tape to the cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372
Fig. 10.5 - 4 Removable waste tape container in the component changeover table . . . . . . . . . . . . . . . . 373
Fig. 10.6 - 1 Safety instructions for the component changeover table . . . . . . . . . . . . . . . . . . . . . . . . . . . 374
Fig. 10.6 - 2 Changing the component changeover table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 376
Fig. 11.1 - 1 Position of the nozzle changer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380
Fig. 11.1 - 2 Magazine and nozzle garages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 382
Fig. 11.1 - 3 Nozzle changer - position detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384
Fig. 11.2 - 1 Component barcode reader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 385
Fig. 11.2 - 2 Set-up check with barcode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 387
Fig. 11.3 - 1 Structure of the dual conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389
Fig. 11.4 - 1 Feeder position recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 393
Fig. 11.5 - 1 Machine option: PCB data transfer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 394
Fig. 12.1 - 1 Connection of ISDN router to the local SIPLACE-LAN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
Fig. 12.1 - 2 Connection to the customer’s site LAN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 402
Fig. 12.2 - 1 Overall structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 403
Fig. 12.2 - 2 "GEM-Defaults" window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406
Fig. 12.2 - 3 "GEM/SECS parameters" window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409
Fig. 12.2 - 4 "State" view. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 413
Fig. 12.2 - 5 "Placement program" view" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 416
Fig. 12.2 - 6 "Messages" view. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 418
User Manual HS-50 1 Introduction
Software Version 5.01 01/99 Issue 1.1 General
17
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*HQHUDO
This User Manual contains instructions on how to
–operate,
–set up,
– maintain and service your HS-50 automatic placement system.
The header of each chapter contains the
– release and
– software version
to which this manual applies.
If you have any further questions concerning this manual or if you would like additional infor-
mation on a particular topic, please get in touch with your local Siemens dealer or contact us
directly at:
Siemens AG
PL EA 1 V MC
Rupert-Mayer-Str. 44
D-81359 Munich
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This User Manual is made up of the following chapters:
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The introduction contains an overview of the structure of this User Manual and the technical
data for the automatic placement system. It also contains notes on setting up the placement
system, an overview of the different modules and a description the functions of individual mod-
ules.
1 Introduction User Manual HS-50
1.2 Structure of the User Manual Software Version 5.01 01/99 Issue
18
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This chapter covers all safety-related matters. It includes, for example, conventions for the use
of safety instructions in this manual and rules to ensure safe operation of the placement sys-
tem. The safety equipment and safety circuits are described in detail. The chapter also con-
tains important information on the placement system’s energy state, which is needed for
servicing and maintenance work.
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The automatic placement system’s controls and user interface are described in this chapter.
Illustrations and flow charts are used to explain the structure of the user interface.
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This chapter provides information on setting up the placement system. One section classifies
the various errors that can occur and describes the individual menus. In the "feeder modules"
section you will learn how to prepare the components and set up and check feeder modules.
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This chapter explains the individual gantry, placement head and PCB conveyor functions. Af-
ter reading this chapter, you will be able to test the operating statuses of these modules and
analyze errors that occur.
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The functions and technical data of the PCB and component vision systems are described in
this chapter, which also contains a comprehensive description of the menus for optical PCB
and component centering and the vision parameters.
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Pass this chapter on to your machine operators. It contains valuable tips and tricks gained
from experience. For example, you will learn how to minimize downtimes by taking preventive
action.
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This chapter contains basic instructions on how to use the information provided by the error
diagnosis system, which also enables you to enter and save your own notes on errors that
have occurred. The menu-driven diagnosis system is a valuable aid to trouble-shooting and
error analysis.
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This chapter explains how to use the on-line help system.