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2 Everything you will need for maintenance SIPLA CE D1 / D2 02/2010 EN E dition 14 2.6 Mainten ance sch edule We assume the followin g machine utilizatio n as the b asis for ou r mainte nance int ervals: 2 eight hour s p…

SIPLACE D1 / D2 2 Everything you will need for maintenance

02/2010 EN Edition

2.5 Important points to note when carrying out main-

tenance work

The maintenance intervals given for inspecting and replacing the filter elements only apply to the

specified compressed air quality (compressed air specification). If other qualities are used, the

maintenance intervals should be shortened accordingly. 2

CAUTION

NEVER use compressed air to clean modules inside the placement machine and the WPC4. 2

Enter the completed maintenance work in the maintenance schedule. We recommend that you

carry out the jobs in the order given in the maintenance schedule. 2

2 Everything you will need for maintenance SIPLACE D1 / D2

02/2010 EN Edition

2.6 Maintenance schedule

We assume the following machine utilization as the basis for our maintenance intervals: 2

eight hours per shift, three shifts per day, five days per week, four weeks per month. 2

The intervals must be adapted to suit the shift model used and the environmental and production

conditions. Environmental factors can require the intervals to be shortened or extended, for exam-

ple (clean room, milling residue on the PCBs, paper dust from tape material, etc.). 2

The "daily maintenance" or "maintenance after each shift" means cleaning tasks, and is thus part

of the machine operation. These tasks must be carried out as required,

e.g. the waste container will have to be emptied several times a day, depending on the amount of

waste. 2

Interval Location Equipment/spare parts Done (date)

Day

Empty the reject bin, clean around the reject bin with the

vacuum cleaner

Collecting container, vacuum

cleaner

Clean the nozzle changer with a vacuum cleaner Vacuum cleaner

Feeder modules:

Clean the feeder modules with a vacuum cleaner Vacuum cleaner

Empty the waste tape container Waste bin

Week

Vacuum the PCB conveyor Vacuum cleaner

Clean the X/Y scales (if required) Lint-free cloths, ethyl alcohol

Change the nozzle changer magazines Set of nozzles

Feeder modules:

Empty the component drawer of the 2x8mm feeder and

the flap of the 3x8 mm feeder (if present)

Collecting container

Month

Replace the sleeves and valve plungers /

Clean the valve casings and segments

Laboratory gloves, cottonwool

buds, lens cloth, set of cleaned

sleeves, cleaned and very lightly

greased valve plungers

Clean the linear guides for the X and Y axes SIPLACE cleaning tissue

Clean the running surface of the Y axis opposing bearing SIPLACE cleaning tissue

Clean the Y axis friction surface SIPLACE cleaning tissue

Check Schmersal switch for head crash guard New sensitive switch, if required

Clean the IC camera glass plate Lens cleaning cloth

Clean the FC camera glass plate Lens cleaning cloth

Clean the coplanarity module (if present) Lens cleaning cloth

SIPLACE D1 / D2 2 Everything you will need for maintenance

02/2010 EN Edition

2 months

Inspect or replace the filter cartridge Drip tray,

Phillips screwdriver,

New filter cartridge, if required

Vacuum, replace the Y-cooling filter mats, if required New filter mat, if required

Inspect or replace the silencer New silencer, if necessary

Clean the sleeve and nozzle seat on the TwinHead Teflon spray, lint-free cloth

Maintain the component feeder table (S feeder modules) Vacuum cleaner, whetstone,

scissors, lint-free cloths, WD40

4 months

C&P 6 / 12 placement head

Z axis

Remove dirt from the toothed belt Brush

Clean the rollers, toothed wheels and toothed belt Lint-free cloths

Check the toothed belt for wear

Grease the toothed belt Short-bristled brush, ISOFLEX

TOPAS NCA 52

Check the Z axis guide

Check the jaws and the ball race for damage

Oil the Z-axis ball race Oil dispenser with Structovis

GHD

Star / distributor plate

Wipe the star and the vacuum distributor plate Lint-free cloths

Apply film of grease to running surface of the star

brake ISOFLEX TOPAS, NCA 52

Segments

Clean the segments Ethyl alcohol, cottonwool buds

Remove dirt from around the segments

Ethyl alcohol, cottonwool buds

Valve casing

Clean the valve casings and their environment

Ethyl alcohol, cottonwool

buds

Vacuum distributor

Clean and grease the O-rings UNISILKON L250L

Check the vacuum distributor for damage

Wipe the vacuum distributor Ethyl alcohol, lint-free cloth

Blow air through the vacuum distributor Compressed air

Check that the ball catches run easily

Interval Location Equipment/spare parts Done (date)