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SIPLA CE D1 / D2 2 Everything you will need for maintenance 02/2010 EN Edition 15 2 months Inspect o r replace t he filter cartridge Drip tr ay, Phillip s screwdrive r, New filter cartridge, if requ ired Vacuum, re place…

2 Everything you will need for maintenance SIPLACE D1 / D2

02/2010 EN Edition

2.6 Maintenance schedule

We assume the following machine utilization as the basis for our maintenance intervals: 2

eight hours per shift, three shifts per day, five days per week, four weeks per month. 2

The intervals must be adapted to suit the shift model used and the environmental and production

conditions. Environmental factors can require the intervals to be shortened or extended, for exam-

ple (clean room, milling residue on the PCBs, paper dust from tape material, etc.). 2

The "daily maintenance" or "maintenance after each shift" means cleaning tasks, and is thus part

of the machine operation. These tasks must be carried out as required,

e.g. the waste container will have to be emptied several times a day, depending on the amount of

waste. 2

Interval Location Equipment/spare parts Done (date)

Day

Empty the reject bin, clean around the reject bin with the

vacuum cleaner

Collecting container, vacuum

cleaner

Clean the nozzle changer with a vacuum cleaner Vacuum cleaner

Feeder modules:

Clean the feeder modules with a vacuum cleaner Vacuum cleaner

Empty the waste tape container Waste bin

Week

Vacuum the PCB conveyor Vacuum cleaner

Clean the X/Y scales (if required) Lint-free cloths, ethyl alcohol

Change the nozzle changer magazines Set of nozzles

Feeder modules:

Empty the component drawer of the 2x8mm feeder and

the flap of the 3x8 mm feeder (if present)

Collecting container

Month

Replace the sleeves and valve plungers /

Clean the valve casings and segments

Laboratory gloves, cottonwool

buds, lens cloth, set of cleaned

sleeves, cleaned and very lightly

greased valve plungers

Clean the linear guides for the X and Y axes SIPLACE cleaning tissue

Clean the running surface of the Y axis opposing bearing SIPLACE cleaning tissue

Clean the Y axis friction surface SIPLACE cleaning tissue

Check Schmersal switch for head crash guard New sensitive switch, if required

Clean the IC camera glass plate Lens cleaning cloth

Clean the FC camera glass plate Lens cleaning cloth

Clean the coplanarity module (if present) Lens cleaning cloth

SIPLACE D1 / D2 2 Everything you will need for maintenance

02/2010 EN Edition

2 months

Inspect or replace the filter cartridge Drip tray,

Phillips screwdriver,

New filter cartridge, if required

Vacuum, replace the Y-cooling filter mats, if required New filter mat, if required

Inspect or replace the silencer New silencer, if necessary

Clean the sleeve and nozzle seat on the TwinHead Teflon spray, lint-free cloth

Maintain the component feeder table (S feeder modules) Vacuum cleaner, whetstone,

scissors, lint-free cloths, WD40

4 months

C&P 6 / 12 placement head

Z axis

Remove dirt from the toothed belt Brush

Clean the rollers, toothed wheels and toothed belt Lint-free cloths

Check the toothed belt for wear

Grease the toothed belt Short-bristled brush, ISOFLEX

TOPAS NCA 52

Check the Z axis guide

Check the jaws and the ball race for damage

Oil the Z-axis ball race Oil dispenser with Structovis

GHD

Star / distributor plate

Wipe the star and the vacuum distributor plate Lint-free cloths

Apply film of grease to running surface of the star

brake ISOFLEX TOPAS, NCA 52

Segments

Clean the segments Ethyl alcohol, cottonwool buds

Remove dirt from around the segments

Ethyl alcohol, cottonwool buds

Valve casing

Clean the valve casings and their environment

Ethyl alcohol, cottonwool

buds

Vacuum distributor

Clean and grease the O-rings UNISILKON L250L

Check the vacuum distributor for damage

Wipe the vacuum distributor Ethyl alcohol, lint-free cloth

Blow air through the vacuum distributor Compressed air

Check that the ball catches run easily

Interval Location Equipment/spare parts Done (date)

2 Everything you will need for maintenance SIPLACE D1 / D2

02/2010 EN Edition

4 months

Star brake

Check the star brake for damage and to ensure it is

working correctly

Wipe the star brake / remove grease Lint-free cloth

Fill the holes with grease ISOFLEX TOPAS, NCA 52

Apply film of grease to surface of the star brake ISOFLEX TOPAS, NCA 52

Vacuum distributor seat

Clean the vacuum distributor seat Ethyl alcohol, lint-free cloth

Valve adjustment drives

Wipe the valve adjustment drives Lint-free cloth

Clean the locating disk and the gap

Lint-free cloth

Clean the ball bearings Lint-free cloth

Check that the ball bearings are working correctly

Remove visible dirt

Turning station

Clean the locating disk

Wipe the black O-ring Ethyl alcohol, lint-free cloth

Check the O-ring for damage

Check the toothed belt for damage

Clean the stop surfaces

Vacuum generator

Clean the Venturi nozzles Ethyl alcohol, lint-free cloth

Blow air through Venturi nozzles Compressed air

Grease the O-rings UNISILKON L250L

Clean and blow air through the vacuum generator

block

Ethyl alcohol, cottonwool

buds

Silencer

Clean holes to the Venturi nozzles

Ethyl alcohol, cottonwool

buds

Check for dirt

Check the plastic mount for breaks

Year

Vacuum beneath the lifting table Vacuum cleaner

Clean and preserve the PCB conveyor SIPLACE cleaning tissue

Interval Location Equipment/spare parts Done (date)