00198377-01_SM_JTF-ML2_en.pdf
SIPLACE JTF-ML2 Service Manual Edition 08/2017 EN
SIPLACE JTF-ML2
Service Manual
Edition 08/2017 EN
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the rights of the owner.
We have reviewed the contents of this publication to ensure consistency with the hardware and software de-
scribed. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the informa-
tion in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Copyright © ASM Assembly Systems Technical data subject to change
ASM
Assembly Systems GmbH & Co. KG
Rupert-Mayer-Strasse 44
81379 Munich
Germany
Item no.: 00198377-01
www.asm-smt.com Printed by ASM Assembly Systems
3Service Manual SIPLACE JTF-ML2 08/2017
Table of Contents
Table of Contents
1 Introduction.. 7
1.1 Safety Instructions.. 7
1.1.1 Conventions for the Use of Safety Instructions and Symbols.. 7
1.1.2 Staff Qualifications and Training.. 7
1.1.3 Important notes on operational safety.. 8
1.1.3.1 General.. 8
1.1.3.2 Safety of Operators and Other Persons.. 8
1.1.3.3 Safety of Plant and Equipment.. 9
1.1.4 Danger of Crushing at the SIPLACE JTF-ML2.. 9
1.1.5 Safety Instructions for Transporting the Module.. 10
1.2 Preparatory Work..... 11
1.3 Other Instructions.. 13
1.3.1 Environmentally-Friendly Disposal of Materials and Components.. 13
1.3.2 Use of Original SIPLACE Accessories and Spare Parts.. 13
1.3.3 Information About This Service Manual.. 13
1.3.4 ESD Guidelines.. 13
1.3.4.1 Definition of ESD.. 13
1.3.4.2 Important Measures to Protect Against Static Charging.. 13
1.3.4.3 Handling ESD Modules.. 14
1.3.4.4 Measurements and Modifications to ESD Modules.. 14
1.3.4.5 Dispatching ESD Modules.. 14
1.3.5 Validity of Document.. 14
1.3.6 Release History.. 14
1.3.7 ASM on the World Wide Web (WWW).. 15
1.4 Staff Qualifications and Training.. 15
1.5 Abbreviations.. 15
2 General Tasks.. 17
2.1 Hardware Tasks.. 17
2.1.1 Removing Conveyor from Machine.. 17
2.1.2 Removing Tower from Machine.. 21
2.1.3 Removing Tower Top Cover.. 25
2.1.4 Removing Side Cover.. 27
2.1.5 Mounting the Tower.. 27
2.1.6 Mounting the Conveyor.. 29
2.2 Software Tasks.. 32
2.2.1 Teach Transfer Position.. 32
2.2.2 Teach Refill Position.. 34
3 Tower Mechanics.. 35
3.1 Replacing the Synchronized Pulley.. 35
3.2 Replacing the Toothed belt Synchroflex.. 38
3.3 Replacing the Lifting Motor.. 40
3.4 Replacing the Ball Screw.. 43
3.5 Replacing the Urethane Bumpers.. 46
3.6 Replacing the Tray Guide Top-Left.. 48
3.7 Replacing the Door Insert Lock.. 49
3.8 Replacing the Door Guide Strip.. 52