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维修调整要领书 2-1-8 贴装头 提升气缸的更 换 ............................................................................................. 2- 16 2-1-9 θ 原点传感器的 更换 ...........................................................................…
维修调整要领书
目 录
1 XY装置.................................................................................................................. 1-1
1-1 伺服电动机的更换............................................................................................................... 1-1
1-1-1 X电动机的更换 ............................................................................................................ 1-1
1-1-2 YL电动机的更换 .......................................................................................................... 1-2
1-1-3 YR电动机的更换 .......................................................................................................... 1-5
1-2 极限传感器、原点附近传感器的更换 ................................................................................. 1-8
1-2-1 X轴极限传感器、X轴原点附近传感器的更换 .............................................................. 1-8
1-2-2 Y轴极限传感器、Y轴原点附近传感器的更换 ............................................................ 1-10
1-2-3 传感器动作确认 ........................................................................................................ 1-12
1-3 电缆拖链的更换 ................................................................................................................ 1-13
1-3-1 X轴电缆拖链的更换 ................................................................................................... 1-13
1-3-2 Y轴电缆拖链的更换 ................................................................................................... 1-14
1-4 XY拖链电缆束线的更换要领说明 ...................................................................................... 1-15
1-4-1 拆下X电缆 ................................................................................................................. 1-15
1-4-2 电缆标识（X）的确认 ............................................................................................... 1-18
1-4-3 电缆的装配 ................................................................................................................ 1-19
1-4-4 拆下Y拖链电缆.......................................................................................................... 1-22
1-4-5 电缆的装配 ................................................................................................................ 1-23
1-4-6 Head外围的配线 ........................................................................................................ 1-26
1-5 电缆拖链链板键的更换 ..................................................................................................... 1-27
1-5-1 X电缆拖链的构造和名称 ............................................................................................ 1-27
1-5-2 链板・支撑板的拆卸 ................................................................................................. 1-27
1-5-3 链板键的分离 ............................................................................................................ 1-28
1-5-4 电缆拖链的连接 ........................................................................................................ 1-28
1-5-5 链板・支撑板的安装 ................................................................................................. 1-29
1-6 X滚珠螺杆的更换............................................................................................................... 1-30
1-6-1 更换X滚珠螺杆的准备 ............................................................................................... 1-30
1-6-2 X滚珠螺杆的拆卸 ....................................................................................................... 1-32
1-6-3 X滚珠螺杆的安装 ....................................................................................................... 1-35
1-6-4 X滚珠螺杆的调整 ....................................................................................................... 1-38
1-7 Y滚珠螺杆的更换............................................................................................................... 1-42
1-7-1 更换Y滚珠螺杆的准备 ............................................................................................... 1-42
1-7-2 Y滚珠螺杆的拆卸 ....................................................................................................... 1-45
1-7-3 Y滚珠螺杆的安装 ....................................................................................................... 1-50
1-7-4 Y滚珠螺杆的调整 ....................................................................................................... 1-54
1-8 重新调整XY部分交换后
.................................................................................................... 1-60
2 贴装头 .................................................................................................................. 2-1
2-1 4吸嘴贴装头 ........................................................................................................................ 2-1
2-1-1 贴装头装置的更换 ....................................................................................................... 2-1
2-1-2 同步皮带Z的更换 ........................................................................................................ 2-5
2-1-3 同步皮带θ的更换 ........................................................................................................ 2-5
2-1-4 LNC120的更换 ............................................................................................................ 2-7
2-1-5 Z滑动轴的更换............................................................................................................. 2-8
2-1-6 Z马达的更换 ................................................................................................................ 2-9
2-1-7 θ马达的更换 .............................................................................................................. 2-13
维修调整要领书
2-1-8 贴装头提升气缸的更换 ............................................................................................. 2-16
2-1-9 θ原点传感器的更换 ................................................................................................... 2-18
2-2 更换贴装头部分后的从新调整 .......................................................................................... 2-21
3 贴装头周边部件 .................................................................................................... 3-1
3-1 电磁阀装置 ......................................................................................................................... 3-1
3-1-1 电磁阀的更换 .............................................................................................................. 3-1
3-1-2 过滤器的更换 .............................................................................................................. 3-2
3-1-3 大气开放用过滤器的更换 ............................................................................................ 3-2
3-1-4 HMS的更换 .................................................................................................................. 3-3
3-2 贴装头基板的更换............................................................................................................... 3-4
3-2-1 贴装头主基板的更换 ................................................................................................... 3-4
3-2-2 伺服放大器基板的更换 ............................................................................................... 3-5
4 OCC装置 .............................................................................................................. 4-1
4-1 OCC装置件更换 .................................................................................................................. 4-1
4-2 CCD摄像机、镜头件的更换 ................................................................................................ 4-2
4-3 OCC同轴／角度照明基板件的更换 ..................................................................................... 4-3
4-4 滤光镜的更换 ...................................................................................................................... 4-4
4-5 对焦调整和光量调整 ........................................................................................................... 4-5
4-6 更换OCC装置后的从新调整项目 ........................................................................................ 4-5
5 基板传送装置 ..................................................................................................... 5-1
5-1 传送皮带的更换 .................................................................................................................. 5-1
5-2 传送皮带轮组的更换 ........................................................................................................... 5-2
5-2-1 传送皮带轮A组：E21117150A0 ................................................................................. 5-2
5-3 R/L/CTR马达的更换 ............................................................................................................ 5-3
5-4 正时皮带的更换 .................................................................................................................. 5-4
5-4-1 传送宽度调整用的正时皮带的更换 ............................................................................. 5-4
5-5 LEFT/RIGHT传感器的更换 ................................................................................................. 5-6
5-5-1 LEFT/RIGHT传感器的更换 ......................................................................................... 5-6
5-6 WAIT/STOP/C-OUT传感器的更换 ...................................................................................... 5-7
5-6-1 WAIT传感器的更换 ...................................................................................................... 5-7
5-6-2 STOP/C-OUT传感器的更换 ........................................................................................ 5-8
5-7 止动器缸筒的更换............................................................................................................... 5-9
5-8 支持台原点传感器（BU原点传感器）的更换 ................................................................... 5-10
5-9 空气气缸的更换 ................................................................................................................ 5-11
5-10 电磁阀 ............................................................................................................................. 5-12
6 CAL块................................................................................................................... 6-1
6-1 CAL基板组的更换................................................................................................................ 6-1
6-2 更换排出器 ......................................................................................................................... 6-2
7 R-ATC .................................................................................................................. 7-1
7-1 气缸的更换 ......................................................................................................................... 7-1
7-2 ATC OPEN/CLOSE传感器的更换 ....................................................................................... 7-3
7-3 速度控制器的调整............................................................................................................... 7-3
维修调整要领书
8 供料器台架 供料器台车（选购品） .................................................................. 8-1
8-1 驱动基板、供料器I/F基板的更换 ........................................................................................ 8-1
8-2 驱动气缸的更换 .................................................................................................................. 8-2
8-3 驱动气缸的速度控制调整 .................................................................................................... 8-3
8-4 台架上升气缸的更换 ........................................................................................................... 8-4
8-5 台架上升气缸的速度控制调整 ............................................................................................ 8-5
8-6 台架上升检测传感器的更换 ................................................................................................ 8-5
8-7 选择器的更换 ...................................................................................................................... 8-6
8-8 机械操纵阀的更换（选购品，供料器台车） ...................................................................... 8-6
9 供料器浮动传感器的更换·调整 ............................................................................. 9-1
9-1 传感器的更换和高度调整 .................................................................................................... 9-1
9-2 传感器的动作确认调整 ....................................................................................................... 9-4
10 开关类 .............................................................................................................. 10-1
10-1 按钮开关的更换 .............................................................................................................. 10-1
10-2 紧急停止开关的更换 ....................................................................................................... 10-3
10-3 外罩开关的更换 .............................................................................................................. 10-4
10-4 安全护罩锁定气缸的更换 ................................................................................................ 10-5
10-5 协助铰链的更换 .............................................................................................................. 10-8
11 电气装置 .......................................................................................................... 11-1
11-1 电气装置部的布局 .......................................................................................................... 11-1
11-2 电气装置单元 .................................................................................................................. 11-3
11-2-1 电气装置单元A ......................................................................................................... 11-3
11-2-2 电气装置单元B ......................................................................................................... 11-9
11-3 控制单元 ....................................................................................................................... 11-21
11-3-1 CPU BOARD (40205765) ....................................................................................... 11-22
11-3-2 IO CONTROL PCB ASM (40128871) .................................................................... 11-30
11-3-3 POSITION BOARD (40196265) ............................................................................. 11-31
11-3-4 SUPERIMPOSE BOARD (40197864) ................................................................... 11-32
11-4 ATX电源 ........................................................................................................................ 11-33
11-5 电池单元 ....................................................................................................................... 11-34
11-6 XY驱动器单元 ............................................................................................................... 11-35
11-6-1 XY单元的构成 ......................................................................................................... 11-35
11-6-2 更换XY驱动器后的调整项目 .................................................................................. 11-36
11-6-3 XY伺服放大器的显示 .............................................................................................. 11-36
11-7 Z,T单元 .......................................................................................................................... 11-37
11-7-1 4吸嘴Head的构成 ................................................................................................... 11-38
11-8
传送单元 ....................................................................................................................... 11-41
11-8-1 传送单元的构成...................................................................................................... 11-41
11-8-2 CONVEYOR基板与传感器的连接 .......................................................................... 11-42
11-8-3 传送马达的连接...................................................................................................... 11-43
11-8-4 其他传感器/电磁阀/束线组列表 .............................................................................. 11-44
11-8-5 CONVEYOR PCB ASM (40128875) ...................................................................... 11-45
11-8-6 步进马达驱动器的调整 ........................................................................................... 11-46
11-9 SAFETY PCB ASM (40128872) ................................................................................... 11-47