CP-7[732-742]-series Mechanical Reference(2.9E).pdf - 第10页

2.12 Lubricating the Parts Reject Unit .................................................................3-2-17 2.13 Lubricating the Pallet Table .........................................................................3-…

Part 2 Basic Operation

1. Changing the Conveyor Width..............................(Edition 2.6) ......2-1-1

2. Changing the Panel Back-up Pin Positions...........(Edition 2.0) ......2-2-1

3. Setting the Feeders...............................................(Edition 2.4) ......2-3-1

4. Changing Pallets...................................................(Edition 2.0) ......2-4-1

5. Setting the Panel Positioning Pins........................(Edition 2.2) ......2-5-1

6. Adjusting the Position of the Panel 2 Stopper.......(Edition 2.2) ......2-6-1

Part 3 Maintenance

1. Cleaning ...............................................................(Edition 2.9) ......3-1-1

1.1 Emptying the Waste Tape Box and Cleaning the Filter (Every 8 Hours) ..........3-1-1

1.2 Cleaning the Waste Tape Duct (Every 8 Hours)..............................................3-1-2

1.3 Emptying the Reject Parts Box (Every 8 Hours)..............................................3-1-3

1.4 Cleaning the Nozzle Interior (Weekly).............................................................3-1-4

1.5 Cleaning the Camera Glass (Weekly) .............................................................3-1-5

1.6 Cleaning the Filter Regulator (Weekly)............................................................3-1-6

1.7 Cleaning the Machine Interior (Weekly)...........................................................3-1-8

1.8 Cleaning the Part Height Check Sensor Lens(Weekly)...................................3-1-9

1.9 Cleaning the Fluorescent Nozzle Stickers (Monthly).....................................3-1-10

1.10 Cleaning the Tapered Clutch on the Nozzle Indexing Shaft (Monthly)........3-1-11

1.11 Cleaning the Air Filter (Monthly)..................................................................3-1-12

1.12 Cleaning the Oil Cooler Air Filter (Monthly).................................................3-1-13

1.13 Cleaning the Carrier Rodless Cylinder (Monthly) ........................................3-1-14

1.14 Replacing the Nozzle Filter (Every 3 Months) .............................................3-1-15

Cleaning Checklist...............................................................................................3-1-16

2. Lubrication ............................................................(Edition 2.9) ......3-2-1

Precautions During Lubrication..............................................................................3-2-1

Type of Lubricant...................................................................................................3-2-1

Grease Gun Kit......................................................................................................3-2-2

Lubrication Instructions..........................................................................................3-2-3

2.1 Lubricating the XY-table ..................................................................................3-2-4

2.2 Lubricating the Conveyors...............................................................................3-2-5

2.3 Lubricating the Carriers ...................................................................................3-2-6

2.4 Lubricating the Tape Advance Link .................................................................3-2-7

2.5 Lubricating the Cam Box .................................................................................3-2-8

2.6 Lubricating the Tape Cutter.............................................................................3-2-9

2.7 Lubricating the Rod Ends ..............................................................................3-2-10

2.8 Lubricating the ST3 Nozzle Clutch LM Blocks...............................................3-2-13

2.9 Lubricating the D-axis Carriers......................................................................3-2-14

2.10 Lubricating the Rotary Head........................................................................3-2-15

2.11 Lubricating the ST9 Air Valve Push Pin.......................................................3-2-16

Contents – List of Current Pages

Edition 2.9 vi CP-7 series Mechanical Reference

2.12 Lubricating the Parts Reject Unit.................................................................3-2-17

2.13 Lubricating the Pallet Table.........................................................................3-2-18

2.14 Lubricating the Nozzle Changer ..................................................................3-2-19

2.15 Lubricating the Rear Cover..........................................................................3-2-20

2.16 Lubricating the Index Unit............................................................................3-2-21

2.17 Lubricating the Cam Lever Air Cylinder ......................................................3-2-26

Lubrication Checklist............................................................................................3-2-27

3. Replacing Consumable Parts................................(Edition 2.7) ......3-3-1

3.1 Replacing Nozzles...........................................................................................3-3-1

3.2 Replacing the Fluorescent Nozzle Stickers.....................................................3-3-2

3.3 Replacing the Waste Tape Cutter....................................................................3-3-4

3.4 Replacing Conveyor Belts ...............................................................................3-3-5

3.5 Replacing the Halogen Lamp for the Frontlight...............................................3-3-7

3.6 Replacing the Vacuum Pump Filter Element...................................................3-3-9

3.7 Replacing the Vacuum Pump Belt.................................................................3-3-10

3.8 Replacing the Vacuum Pump Internal Vanes and Bearings..........................3-3-12

3.9 Replacing the Vacuum Pump Motor..............................................................3-3-19

3.10 Replacing the Vacuum Hoses .....................................................................3-3-22

3.11 Replacing the UV Lamp...............................................................................3-3-23

3.12 Replacing the Servp Amp Battery................................................................3-3-27

Part 4 Adjustments

1. Station Adjustments..............................................(Edition 2.4) ......4-1-1

1.1 Tape Feed Lever (Station 1)............................................................................4-1-1

1.1.1 Rod Adjustment.......................................................................................4-1-2

1.1.2 Advance Sensor Position Adjustment .....................................................4-1-3

1.1.3 Retract Sensor Position Adjustment........................................................4-1-3

1.2 Tape-end Detection (Station 1)........................................................................4-1-4

1.2.1 Sensor Position Adjustment ....................................................................4-1-4

1.2.2 Sensor Amplifier Adjustment ...................................................................4-1-5

1.3 Waste Tape Cutter (Station 1).........................................................................4-1-6

1.3.1 Adjustment Procedure.............................................................................4-1-6

1.4 Nozzle Vertical Movement During Pickup (Station 1)......................................4-1-8

1.4.1 Slider Adjustment ....................................................................................4-1-8

1.4.2 Confirming the Pick-up Height...............................................................4-1-11

1.4.3 Adjusting the Nozzle UP Limit Sensor ..................................................4-1-12

1.5 Mechanical Valve Switching (Station 1).........................................................4-1-14

1.5.1 Checking the Position of the Pin Bracket ..............................................4-1-14

1.5.2 Valve Switching Lever Height Adjustment.............................................4-1-15

1.6 Feeder Height Error Detection (Station 1).....................................................4-1-17

1.6.1 Feeder Check Sensor Position Adjustment...........................................4-1-18

1.6.2 Sensor Amp Adjustment........................................................................4-1-21

1.7 Large Parts Check Sensor (Station 2)...........................................................4-1-23

1.7.1 Sensor Position Adjustment ..................................................................4-1-23

1.7.2 Sensor Amp Adjustment........................................................................4-1-24

1.8 Pre-theta Movement (Station 2).....................................................................4-1-25

1.8.1 Clutch Meshing Check...........................................................................4-1-25

1.9 Fine-theta Movement (Station 8)...................................................................4-1-26

1.9.1 Clutch Meshing Check...........................................................................4-1-26

1.10 Nozzle Vertical Movement During Placement (Station 9)............................4-1-27

1.10.1 Slider Adjustment ................................................................................4-1-27

Contents – List of Current Pages

Edition 2.9 vii CP-7 series Mechanical Reference

1.10.2 Adjusting the Nozzle UP Limit Sensors...............................................4-1-30

1.10.3 Adjusting the Nozzle DOWN Limit Sensors.........................................4-1-32

1.11 Mechanical Valve Switching (Station 9).......................................................4-1-34

1.11.1 Checking the Position of the Pin Bracket ............................................4-1-34

1.11.2 Valve Switching Lever Height Adjustment...........................................4-1-35

1.12 Reverse-theta Mechanism (Station 10).......................................................4-1-37

1.12.1 Clutch Meshing Check.........................................................................4-1-37

1.12.2 Clutch Meshing Check Sensor Position Adjustment ...........................4-1-38

1.12.3 Clutch Meshing Check Sensor Amp Adjustment.................................4-1-39

1.13 Mechanical Valve Switching (Station 13).....................................................4-1-40

1.13.1 Valve Switching Unit Position Adjustment...........................................4-1-40

1.14 Nozzle Detection Sensor (Station 13)..........................................................4-1-43

1.14.1 Sensor Psition Adjustment ..................................................................4-1-43

1.14.2 Checking the Sensor Reaction............................................................4-1-44

1.14.3 Sensor Sensitivity Adjustment.............................................................4-1-46

1.15 Nozzle Change Function (Station 14)..........................................................4-1-47

1.15.1 Nozzle Change Clutch Position Adjustment........................................4-1-47

1.15.2 Nozzle Change Stroke Adjustment......................................................4-1-49

1.16 Nozzle Detection Sensor (Station 15)..........................................................4-1-50

1.16.1 Sensor Psition Adjustment ..................................................................4-1-50

Part 5 Troubleshooting

1. Troubleshooting Table...........................................(Edition 2.7) ......5-1-1

1.1 Poor Placing Accuracy.....................................................................................5-1-2

1.2 Pickup Errors...................................................................................................5-1-3

1.3 Vision Processing Errors .................................................................................5-1-5

1.4 Panel Conveyance Related Errors ..................................................................5-1-6

1.5 Missing Parts ................................................................................................5-1-10

1.6 Part Height Sensor Errors..............................................................................5-1-11

2. Servo System Troubleshooting.............................(Edition 2.6) ......5-2-1

2.1 Alarm Code Display.........................................................................................5-2-1

2.2 Alarm Codes and Troubleshooting Check List ................................................5-2-4

Part 6 Setup

1. Leveling the Machine ...........................................(Edition 2.3) ......6-1-1

2. Connecting the Air Supply.....................................(Edition 2.3) ......6-2-1

3. Electrical Power Supply & Transformer Wiring ....(Edition 2.6) ......6-3-1

4. Connecting the Data Transmission Cable ............(Edition 2.3) ......6-4-1

5. Moving the Machine..............................................(Edition 2.3) ......6-5-1

Supplementary Information

1. Noise Levels..........................................................(Edition 2.3)......A-1-1

Contents – List of Current Pages

Edition 2.9 viii CP-7 series Mechanical Reference