CP-7[732-742]-series Mechanical Reference(2.9E).pdf - 第9页

Part 2 Basic Operation 1. Changing the Conveyor Width ..............................(Edition 2.6) ......2-1-1 2. Changing the Panel Back-up Pin Positions...........(Edition 2.0) ......2-2-1 3. Setting the Feeders .......…

Contents –

List of Current Pages

Safety Guidelines......................................................(Edition 2.6)

1. About Symbols.......................................................................................1

2. Safety Rules for All Machine Types.......................................................2

3. Safety Rules for Individual Machine Types............................................7

CP-7-series Machines..................................................................................................7

4. Safety Labels.........................................................................................8

5. The EMERGENCY STOP Buttons ......................................................12

Part 1 The Machine

1. Machine Components...........................................(Edition 2.4) ......1-1-1

Machine Components............................................................................................1-1-1

Servo Control Axes................................................................................................1-1-7

Rotary Head...........................................................................................................1-1-7

Placing Head .........................................................................................................1-1-8

PCU (Pallet Change Unit)......................................................................................1-1-8

2. Functions of Each Part..........................................(Edition 2.4) ......1-2-1

Parts Mounting System..........................................................................................1-2-1

Parts Supply System .............................................................................................1-2-2

Vision System........................................................................................................1-2-3

Panel Conveyance System....................................................................................1-2-3

Electrical Control System.......................................................................................1-2-3

3.Sensor Positions ...................................................(Edition 2.4) ......1-3-1

XY-table.................................................................................................................1-3-1

X/Y-axis ............................................................................................................1-3-1

Z-axis................................................................................................................1-3-2

In-conveyor............................................................................................................1-3-3

Out-conveyor.........................................................................................................1-3-4

Main Conveyor.......................................................................................................1-3-5

In-carrier ................................................................................................................1-3-6

Out-carrier..............................................................................................................1-3-7

Panel Clamp..........................................................................................................1-3-8

Cam Box................................................................................................................1-3-9

Tape Feeder Unit (Station 1, 2)...........................................................................1-3-10

Tape Cutter (Station 1)........................................................................................1-3-11

Nozzle Clutch (Station 10)...................................................................................1-3-12

Nozzle Changer (Station 13, 15) .........................................................................1-3-13

Feeder Check......................................................................................................1-3-14

Pallet Table..........................................................................................................1-3-16

D Servo Axis...................................................................................................1-3-16

D1 Table.........................................................................................................1-3-18

D2 Table.........................................................................................................1-3-20

Contents – List of Current Pages

Edition 2.9 v CP-7 series Mechanical Reference

Part 2 Basic Operation

1. Changing the Conveyor Width..............................(Edition 2.6) ......2-1-1

2. Changing the Panel Back-up Pin Positions...........(Edition 2.0) ......2-2-1

3. Setting the Feeders...............................................(Edition 2.4) ......2-3-1

4. Changing Pallets...................................................(Edition 2.0) ......2-4-1

5. Setting the Panel Positioning Pins........................(Edition 2.2) ......2-5-1

6. Adjusting the Position of the Panel 2 Stopper.......(Edition 2.2) ......2-6-1

Part 3 Maintenance

1. Cleaning ...............................................................(Edition 2.9) ......3-1-1

1.1 Emptying the Waste Tape Box and Cleaning the Filter (Every 8 Hours) ..........3-1-1

1.2 Cleaning the Waste Tape Duct (Every 8 Hours)..............................................3-1-2

1.3 Emptying the Reject Parts Box (Every 8 Hours)..............................................3-1-3

1.4 Cleaning the Nozzle Interior (Weekly).............................................................3-1-4

1.5 Cleaning the Camera Glass (Weekly) .............................................................3-1-5

1.6 Cleaning the Filter Regulator (Weekly)............................................................3-1-6

1.7 Cleaning the Machine Interior (Weekly)...........................................................3-1-8

1.8 Cleaning the Part Height Check Sensor Lens(Weekly)...................................3-1-9

1.9 Cleaning the Fluorescent Nozzle Stickers (Monthly).....................................3-1-10

1.10 Cleaning the Tapered Clutch on the Nozzle Indexing Shaft (Monthly)........3-1-11

1.11 Cleaning the Air Filter (Monthly)..................................................................3-1-12

1.12 Cleaning the Oil Cooler Air Filter (Monthly).................................................3-1-13

1.13 Cleaning the Carrier Rodless Cylinder (Monthly) ........................................3-1-14

1.14 Replacing the Nozzle Filter (Every 3 Months) .............................................3-1-15

Cleaning Checklist...............................................................................................3-1-16

2. Lubrication ............................................................(Edition 2.9) ......3-2-1

Precautions During Lubrication..............................................................................3-2-1

Type of Lubricant...................................................................................................3-2-1

Grease Gun Kit......................................................................................................3-2-2

Lubrication Instructions..........................................................................................3-2-3

2.1 Lubricating the XY-table ..................................................................................3-2-4

2.2 Lubricating the Conveyors...............................................................................3-2-5

2.3 Lubricating the Carriers ...................................................................................3-2-6

2.4 Lubricating the Tape Advance Link .................................................................3-2-7

2.5 Lubricating the Cam Box .................................................................................3-2-8

2.6 Lubricating the Tape Cutter.............................................................................3-2-9

2.7 Lubricating the Rod Ends ..............................................................................3-2-10

2.8 Lubricating the ST3 Nozzle Clutch LM Blocks...............................................3-2-13

2.9 Lubricating the D-axis Carriers......................................................................3-2-14

2.10 Lubricating the Rotary Head........................................................................3-2-15

2.11 Lubricating the ST9 Air Valve Push Pin.......................................................3-2-16

Contents – List of Current Pages

Edition 2.9 vi CP-7 series Mechanical Reference

2.12 Lubricating the Parts Reject Unit.................................................................3-2-17

2.13 Lubricating the Pallet Table.........................................................................3-2-18

2.14 Lubricating the Nozzle Changer ..................................................................3-2-19

2.15 Lubricating the Rear Cover..........................................................................3-2-20

2.16 Lubricating the Index Unit............................................................................3-2-21

2.17 Lubricating the Cam Lever Air Cylinder ......................................................3-2-26

Lubrication Checklist............................................................................................3-2-27

3. Replacing Consumable Parts................................(Edition 2.7) ......3-3-1

3.1 Replacing Nozzles...........................................................................................3-3-1

3.2 Replacing the Fluorescent Nozzle Stickers.....................................................3-3-2

3.3 Replacing the Waste Tape Cutter....................................................................3-3-4

3.4 Replacing Conveyor Belts ...............................................................................3-3-5

3.5 Replacing the Halogen Lamp for the Frontlight...............................................3-3-7

3.6 Replacing the Vacuum Pump Filter Element...................................................3-3-9

3.7 Replacing the Vacuum Pump Belt.................................................................3-3-10

3.8 Replacing the Vacuum Pump Internal Vanes and Bearings..........................3-3-12

3.9 Replacing the Vacuum Pump Motor..............................................................3-3-19

3.10 Replacing the Vacuum Hoses .....................................................................3-3-22

3.11 Replacing the UV Lamp...............................................................................3-3-23

3.12 Replacing the Servp Amp Battery................................................................3-3-27

Part 4 Adjustments

1. Station Adjustments..............................................(Edition 2.4) ......4-1-1

1.1 Tape Feed Lever (Station 1)............................................................................4-1-1

1.1.1 Rod Adjustment.......................................................................................4-1-2

1.1.2 Advance Sensor Position Adjustment .....................................................4-1-3

1.1.3 Retract Sensor Position Adjustment........................................................4-1-3

1.2 Tape-end Detection (Station 1)........................................................................4-1-4

1.2.1 Sensor Position Adjustment ....................................................................4-1-4

1.2.2 Sensor Amplifier Adjustment ...................................................................4-1-5

1.3 Waste Tape Cutter (Station 1).........................................................................4-1-6

1.3.1 Adjustment Procedure.............................................................................4-1-6

1.4 Nozzle Vertical Movement During Pickup (Station 1)......................................4-1-8

1.4.1 Slider Adjustment ....................................................................................4-1-8

1.4.2 Confirming the Pick-up Height...............................................................4-1-11

1.4.3 Adjusting the Nozzle UP Limit Sensor ..................................................4-1-12

1.5 Mechanical Valve Switching (Station 1).........................................................4-1-14

1.5.1 Checking the Position of the Pin Bracket ..............................................4-1-14

1.5.2 Valve Switching Lever Height Adjustment.............................................4-1-15

1.6 Feeder Height Error Detection (Station 1).....................................................4-1-17

1.6.1 Feeder Check Sensor Position Adjustment...........................................4-1-18

1.6.2 Sensor Amp Adjustment........................................................................4-1-21

1.7 Large Parts Check Sensor (Station 2)...........................................................4-1-23

1.7.1 Sensor Position Adjustment ..................................................................4-1-23

1.7.2 Sensor Amp Adjustment........................................................................4-1-24

1.8 Pre-theta Movement (Station 2).....................................................................4-1-25

1.8.1 Clutch Meshing Check...........................................................................4-1-25

1.9 Fine-theta Movement (Station 8)...................................................................4-1-26

1.9.1 Clutch Meshing Check...........................................................................4-1-26

1.10 Nozzle Vertical Movement During Placement (Station 9)............................4-1-27

1.10.1 Slider Adjustment ................................................................................4-1-27

Contents – List of Current Pages

Edition 2.9 vii CP-7 series Mechanical Reference