CP-7[732-742]-series Mechanical Reference(2.9E).pdf - 第8页
Contents – List of Current Pages Safety Guidelines ......................................................(Edition 2.6) 1. About Symbols ....................................................................................…
Notes:
About This Manual
Edition 2.5 iv CP-7 series Mechanical Reference
Contents –
List of Current Pages
Safety Guidelines......................................................(Edition 2.6)
1. About Symbols.......................................................................................1
2. Safety Rules for All Machine Types.......................................................2
3. Safety Rules for Individual Machine Types............................................7
CP-7-series Machines..................................................................................................7
4. Safety Labels.........................................................................................8
5. The EMERGENCY STOP Buttons ......................................................12
Part 1 The Machine
1. Machine Components...........................................(Edition 2.4) ......1-1-1
Machine Components............................................................................................1-1-1
Servo Control Axes................................................................................................1-1-7
Rotary Head...........................................................................................................1-1-7
Placing Head .........................................................................................................1-1-8
PCU (Pallet Change Unit)......................................................................................1-1-8
2. Functions of Each Part..........................................(Edition 2.4) ......1-2-1
Parts Mounting System..........................................................................................1-2-1
Parts Supply System .............................................................................................1-2-2
Vision System........................................................................................................1-2-3
Panel Conveyance System....................................................................................1-2-3
Electrical Control System.......................................................................................1-2-3
3.Sensor Positions ...................................................(Edition 2.4) ......1-3-1
XY-table.................................................................................................................1-3-1
X/Y-axis ............................................................................................................1-3-1
Z-axis................................................................................................................1-3-2
In-conveyor............................................................................................................1-3-3
Out-conveyor.........................................................................................................1-3-4
Main Conveyor.......................................................................................................1-3-5
In-carrier ................................................................................................................1-3-6
Out-carrier..............................................................................................................1-3-7
Panel Clamp..........................................................................................................1-3-8
Cam Box................................................................................................................1-3-9
Tape Feeder Unit (Station 1, 2)...........................................................................1-3-10
Tape Cutter (Station 1)........................................................................................1-3-11
Nozzle Clutch (Station 10)...................................................................................1-3-12
Nozzle Changer (Station 13, 15) .........................................................................1-3-13
Feeder Check......................................................................................................1-3-14
Pallet Table..........................................................................................................1-3-16
D Servo Axis...................................................................................................1-3-16
D1 Table.........................................................................................................1-3-18
D2 Table.........................................................................................................1-3-20
Contents – List of Current Pages
Edition 2.9 v CP-7 series Mechanical Reference
Part 2 Basic Operation
1. Changing the Conveyor Width..............................(Edition 2.6) ......2-1-1
2. Changing the Panel Back-up Pin Positions...........(Edition 2.0) ......2-2-1
3. Setting the Feeders...............................................(Edition 2.4) ......2-3-1
4. Changing Pallets...................................................(Edition 2.0) ......2-4-1
5. Setting the Panel Positioning Pins........................(Edition 2.2) ......2-5-1
6. Adjusting the Position of the Panel 2 Stopper.......(Edition 2.2) ......2-6-1
Part 3 Maintenance
1. Cleaning ...............................................................(Edition 2.9) ......3-1-1
1.1 Emptying the Waste Tape Box and Cleaning the Filter (Every 8 Hours) ..........3-1-1
1.2 Cleaning the Waste Tape Duct (Every 8 Hours)..............................................3-1-2
1.3 Emptying the Reject Parts Box (Every 8 Hours)..............................................3-1-3
1.4 Cleaning the Nozzle Interior (Weekly).............................................................3-1-4
1.5 Cleaning the Camera Glass (Weekly) .............................................................3-1-5
1.6 Cleaning the Filter Regulator (Weekly)............................................................3-1-6
1.7 Cleaning the Machine Interior (Weekly)...........................................................3-1-8
1.8 Cleaning the Part Height Check Sensor Lens(Weekly)...................................3-1-9
1.9 Cleaning the Fluorescent Nozzle Stickers (Monthly).....................................3-1-10
1.10 Cleaning the Tapered Clutch on the Nozzle Indexing Shaft (Monthly)........3-1-11
1.11 Cleaning the Air Filter (Monthly)..................................................................3-1-12
1.12 Cleaning the Oil Cooler Air Filter (Monthly).................................................3-1-13
1.13 Cleaning the Carrier Rodless Cylinder (Monthly) ........................................3-1-14
1.14 Replacing the Nozzle Filter (Every 3 Months) .............................................3-1-15
Cleaning Checklist...............................................................................................3-1-16
2. Lubrication ............................................................(Edition 2.9) ......3-2-1
Precautions During Lubrication..............................................................................3-2-1
Type of Lubricant...................................................................................................3-2-1
Grease Gun Kit......................................................................................................3-2-2
Lubrication Instructions..........................................................................................3-2-3
2.1 Lubricating the XY-table ..................................................................................3-2-4
2.2 Lubricating the Conveyors...............................................................................3-2-5
2.3 Lubricating the Carriers ...................................................................................3-2-6
2.4 Lubricating the Tape Advance Link .................................................................3-2-7
2.5 Lubricating the Cam Box .................................................................................3-2-8
2.6 Lubricating the Tape Cutter.............................................................................3-2-9
2.7 Lubricating the Rod Ends ..............................................................................3-2-10
2.8 Lubricating the ST3 Nozzle Clutch LM Blocks...............................................3-2-13
2.9 Lubricating the D-axis Carriers......................................................................3-2-14
2.10 Lubricating the Rotary Head........................................................................3-2-15
2.11 Lubricating the ST9 Air Valve Push Pin.......................................................3-2-16
Contents – List of Current Pages
Edition 2.9 vi CP-7 series Mechanical Reference