CP-7[732-742]-series Mechanical Reference(2.9E).pdf - 第205页
1.1 Poor Placing Accuracy No. T : Part 3, Lesson 2 "2.1.3" U: Part 2 Chapt 4 "Nozzle" "Speed" T : Part 3 Lesson 2 "2.1.3" U: Part 2 Chapt 4 "Speed" T : Part 3 Lesson 2 &q…
1. Troubleshooting Table
This chapter describes troubleshooting measures for problems which may occur during
production.
Separate troubleshooting tables are provided for each type of problem. When a problem
occurs, begin by identifying the appropriate table for the problem in question, then refer
to the "Cause" column of that table to find the problem cause. After locating the cause,
refer to the "Remedy" and "Remarks" columns to the right of that item for details
regarding appropriate corrective actions. The "Ref. Page" column at the far right of the
table indicates reference material (manuals, etc.) chapter numbers where information is
given regarding the procedure in question.
The following alphabetic codes are used in the "Ref. Page" column to indicate the various
reference materials:
M: CP-7 series Mechanical Reference (MEC-CP733-✽.✽E)
S: CP-7 series System Reference (SYS-CP733-✽.✽E)
T: FujiCam Tutorial Manual (EKEN201✽)
U: F4G User's Manual (ELEN008✽)
FM: CP Feeders Mechanical Reference (MEC-CPFDR-✽.✽E)
FJ: CP Tape Feeder Jig Instruction Manual (INS-CPFJG-✽.✽E)
SG: Feeder Setup Guide (GDE-FEEDER-✽.✽E)
PG: WC Feeder Pickup Position Adjustment Guide (GDE-PKUPT-✽.✽E)
Part 5 Chapter 1 Troubleshooting Table
Edition 2.7 5-1-1 CP-7 series Mechanical Reference
1.1 Poor Placing Accuracy
No.
T: Part 3,
Lesson 2
"2.1.3"
U: Part 2
Chapt 4
"Nozzle"
"Speed"
T: Part 3
Lesson 2
"2.1.3"
U: Part 2
Chapt 4
"Speed"
T: Part 3
Lesson 2
"2.1.1"
U: Part 2
Chapt 4
"Appearance"
M: Part 3
Chapt 3
"3.1"
M: Part 2
Chapt 2
M: Part 4
Chapt 1
"1.11"
1-1
1-2
1-3
1-4
M: Part 6
Chapt 1
1-5
1-6
1-7
Setting error
in Part data.
Specify the appropriate nozzle size and
cam speed settings using the Tech
Report issued by Fuji as a reference.
If accuracy deviations or defects are
occurring for a specific part, decrease
the XY table speed setting in the Part
data where the problem is occurring.
Check for errors in the part height
information.
Check the backup pin heights, quantity,
and configuration, and verify that the
panel is flat.
Check for a problem with the Proper
data Z0 (0.3 mm push in).
Check for the reference and followup
rails' flatness problem.
Replace mechanical valves where the
spool motion is not smooth.
Adjust the vacuum break lever position
and the speed controller.
(1) Use the nozzle check command to
check for bent nozzles.
(2) Verify that the nozzle spring-back
motion is smooth.
(3) Verify that the nozzle is not clogged.
If a problem is found with any of the
above, replace the nozzle.
Defective nozzle
Improper
placement
height
Vacuum break
problem
Cause Remedy Remarks Ref. Page
Unsuitable nozzle size, part weight, and cam
speed, etc., settings can result in an
insufficient holding force when handling
parts, causing nozzle and part slippage.
The Fuji Tech Report is meant for reference
purposes only. The recommended cam
speed may be different even if the part shap
is the same.
An unsuitable XY table speed can apply a
force which exceeds the holding capacity of
the part's solder, resulting in position
deviations.
Solder adhesion decreases when it dries.
Therefore, the sooner placement occurs after
printing, the better.
"Missing parts" conditions may occur if there
is an error in the part height information, or
in the table reference height Proper
data.
Fuji recommends actually measuring the part
height, and entering the measured value in
Part data.
A bent or stuck nozzle will make it impossible
to place parts properly.
A misalignment between the ST9 nozzle
down limit and the panel height can prevent
the part from being pressed onto the board
properly, and it may become impossible to
maintain accuracy.
Note: Machine adjustments can be performed
only by those with a Level 3 training.
Note: Machine adjustments can be performed
only by those with a Level 3 training.
A malfunctioning vacuum break may affect
placing accuracy.
Note: Machine adjustments can be performed
only by those with a Level 3 training.
The solder printing condition or dryness can
cause part deviations during board
conveyance, or can affect the self-alignment
at reflow operations.
Solder adhesion weakens when the solder
dries. Therefore, the sooner placement
occurs after printing, the better.
Improper reflow conditions can cause self-
alignments and tombstoning.
Provide a profile in which the temperature is
increased evenly over the entire board. If the
solder's melting speed differs from point to
point, parts will be pulled toward the solder
which melts first.
Failure to level the machine base after the
machine has been moved, etc., can affect the
XY-table flatness, making the current Prope
data settings unsuitable.
Verify that the machine base is level
(if not, level it).
Measure the X0/Y0 and camera
resolution.
Perform a calibration using a PAM part.
Check the solder condition after printing.
Check the reflow temperature profile.
Problem after
machine status
change.
Printing
conditions
problems.
Reflow
conditions
problems.
Part 5 Chapter 1 Troubleshooting Table
Edition 2.7 5-1-2 CP-7 series Mechanical Reference
1.2 Pickup Errors
No.
2-1
2-2
2-3
Feeder top-film
does is not
taken up
correctly.
Improper feeder
tape feed.
Feeder set
improperly
Take-up will be abnormal if the top film is
not set correctly.
Set the top film correctly.
(Point) The top-film is not being peeled off at
the pickup point. Peel off the top-film
and verify that the take-up roller and
reel are set
correctly.
The top-film is not being peeled off at
the pickup point. Peel off the top-film
and verify that the
take-up roller and reel are set correctly.
A clogged tape leaf slit can back up the top-
film and prevent proper take-up.
Clean the tape leaf slit.
Take-up resistance increases if the take-up
roller fails to rotate smoothly.
Clean the inside of the take-up roller.
A deformed take-up spring reduces the take-
up force.
If the take-up spring is deformed,
replace it.
An excessively low reverse-direction torque
will reduce the take-up force.
Check the take-up reel's reverse-
direction torque.
If clearly low, replace the take-up reel.
Damage may occur or take-up may not be
correct if the take-up reel or aluminum
bracket is bent. This may also interfere with
surrounding feeders.
If the take-up reel or aluminum bracket
is deformed, replace it.
• An incorrect tape and feeder width or feed
pitch will prevent parts from being fed to
the proper position.
• A tape leaf which is unsuitable for the
nozzle size will cause parts to spring off the
tape.
• Check the tape and feeder feed
pitches, and set the tape on the
correct feeder.
• Use a tape leaf which is suitable for
the nozzle.
An incorrectly set tape leaf lock will cause
the tape leaf to lift, resulting in part
tombstoning and parts springing off the tape.
Set the tape leaf lock securely.
Parts and dust, etc., adhering to the inside
of the tape leaf will prevent the tape from
being pressed properly. Air-blow the tape
leaf before setting a tape.
Clean away parts and dust, etc., which
have adhered to the tape leaf.
A deformed tape leaf will cause part
tombstoning and parts springing off the tape.
Replace the tape leaf if it is deformed or
if it is not flat.
Tape feed resistance increases if the tape is
not set properly in the feeder.
Set the tape correctly.
Parts which are embedded in the sprocket
and stopper can prevent tape feed.
Clean away parts which are embedded
in the sprocket and stopper.
An incorrect feed lever height will prevent a
proper tapefeed stroke, and may disable
tape feed.
1) Check the feed lever height and the
feed movement.
2) When link assembly is deformed
replace any deformed parts.
The parts reel will not rotate correctly if the
reel holder is bent.
Replace the reel holder if it is bent.
Cause Remedy Remarks Ref. Page
FM: Part 2
Chapt 1
FM:
Supplement
FM:
Supplement
"Replacement"
FM: Part 3
Chapt 5
"5.5", "5.7"
FM: Part 3
Chapt 4 "4.9"
Chapt 5 "5.3"
FM: Part 2
Chapt 1
FM: Part 2
Chapt 2
FM: Part 2
Chapt 1
FM: Part 2
Chapt 5 "5.2"
FM: Part 3
Chapt 2 "2.2"
FM: Part 3
Chapt 2 "2.1"
FM: Part 3
Chapt 2 "2.2"
FM: Part 3
Chapt 5 "5.1"
FM: Part 3
Chapt 2 "2.4"
FM: Part 3
Chapt 4 "4.8"
Part 5 Chapter 1 Troubleshooting Table
Edition 2.7 5-1-3 CP-7 series Mechanical Reference